Gazelle 405 is a commercial vehicle on which an engine from the ZMZ 405 family is installed. Therefore, here we are talking about the type of engine, and not about the name of the car itself.
The 405 engine has a four-cylinder injection system for supplying fuel. Initially, the 405 engine, which was designated by the index 405.25.10, was developed for the Volga (GAZ 3111).
Subsequent improvements made it possible to obtain 4 versions of this power unit. Currently, Gazelle Business is equipped with a modified version of the engine with index 405.24.10 and continues to use 405.22. In addition to the domestic car, this installation is found on the Italian Fiat Ducato.
Most classic Gazelles are equipped with versions 405.22.10. When servicing them, questions often arise about what oils to fill in the Gazelle 405 and how often to change the engine fluid. In the case of competent and timely service, a minimum of problems arise with the engine, and its long-term and reliable operation is achieved.
What kind of oil to pour into the 417 engine?
Technical characteristics of UMZ 417 2.45 l/92 l. With.
| Manufacturer | UMP |
| What kind of oil to pour into the engine by viscosity | 5W30, 5W40, 0W30, 0W40 |
| Which engine oil is best by manufacturer | Liqui Moly, LukOil, Rosneft |
| Oil for UMZ 417 composition | synthetic in winter, semi-synthetic in summer, mineral |
Engine oil volume | 6 l |
Operating fluids and their volumes
For modifications 2705, 3213, 33021, Beznes
| Refueling or lubrication point | Quantity | Names of materials |
| Fuel tank | 64 | Motor gasoline with an octane rating of at least 92 |
| Engine cooling system, including interior heating system | 9,7(11,5)* | TOSOL A-40M, OZH-40 “Lena” |
| Engine lubrication system, at cooling air temperature from -30 to +20 °C from -30 to +35 °C | 6,0 | Motor oils (API quality level: SL, SM) SAE 10W-30 SAE 0W-40 |
| Gearbox housing | 1,2 | GL-4, GL-5, SAE 85W-90 |
| Hydraulic brake system | 0,655 | DOT-4 brake fluid |
| Washer reservoir | 2,2 | Windshield washer fluid |
| Steering gear | 1,7 | DEXRON III |
| Rear axle housing | 3,0 | GL-5, SAE 85W-90 |
* For vehicles with additional heater.
GOST, OST or TU
| Name of fuel, oil, lubricant, working fluid | |
|
Rolling bearings used on automobiles
| Bearing name | Part no. | Qty |
| Engine | ||
| Ball Roller Water Pump | 6–5НР17124ЭСЗО | 1 |
| Ball roller fan housing | 4НР19088Е | l |
| Ball Tensioner Roller | 60203A | 2 |
| Transmission | ||
| Ball clutch release | 6–986710АЭ2Ш/L19 or В76–360710АУС9Ш or В76–360710АУС30Ш | 1 |
| Ball radial input shaft of gearbox, front | 6303.ZZ.P6Q6/УС9 (6–80303УС9) or 6203.2RS.P63Q6/yC30 (6–180203УС30) | 1 |
| Ball radial input shaft of gearbox, rear | 6307N | 1 |
| Roller needle of the secondary shaft of gears 1st gear and reverse gearbox | ZKK42×47x.30E | 2 |
| Roller needle of the secondary shaft of gears 2,3 and 5 gears of the gearbox | ZKK37×42×31E | |
| Ball gear, gearbox secondary shaft, rear | В6–50706УШ1 or В6–50706АУШ1 | 3 1 |
| Roller bevel intermediate gearbox | 6–7305АШ | 2 |
| Gearbox rod lock ball | B-7,938–40 | 3 |
| 3rd gear and speedometer locking ball | B6.35–60 | 2 |
| Gearbox secondary shaft front support roller | 5.5×15.8 III | 11 |
| Reverse idler roller | Zx23.8AZ | 21 |
| Ball radial single row front support of the transfer case input shaft (for 4x4 vehicles) | 50306KSh | I |
| Radial roller rear support of the transfer case input shaft (for 4×4 vehicles) | 42306K2M | 1 |
| Ball radial single row transfer case intermediate shaft (for 4×4 vehicles) | 6307N | 2 |
| Ball radial single-row differential transfer case (for 4×4 vehicles) | 6–215 | 2 |
| Ball radial single row transfer case output shafts (for 4×4 vehicles) | 50306KSh | 4 |
| Transfer case rod lock ball (for 4×4 vehicles) | B9.525–40 | 2 |
| Ball thrust king pin | 108905 | 2 |
| Needle spider joint (for 4x4 vehicles) | 804704K5 or 804704KZS10 | 8 |
| Roller bevel drive gear of the front axle of 4×4 vehicles | 6–27606АШ2 or VT1–0658 (6–27606АШ2) | 1 |
| Roller bevel drive gear of the front axle of 4×4 vehicles | 6–27607 АШ2 or VT1–0657 (6–27607АШ2) | 1 |
| Roller bevel drive gear of rear axle | 6–27606АШ2 or VT1–0658 (6–27606АШ2) | 1 |
| Roller bevel drive gear of rear axle | 6–27607АШ2 or VT1–0657 (6–27607АШ2) | 1 |
| Roller bevel differential rear axle | 6U-7510ASh or VT1–0666 (6U-7510ASH) | 2 |
| Chassis | ||
| Roller conical front wheel hub, outer (for 4x2 vehicles) | 6–7305АШ | 2 |
| Roller conical front wheel hub, outer (for 4x4 vehicles) | 6–7509 A | 2 |
| Roller conical front wheel hub, internal (for 4x2 vehicles) | 6U-7307A | 2 |
| Roller conical front wheel hub, internal (for 4x4 vehicles) | 6U-7510ASh | 2 |
| Roller conical rear wheel hub, outer | 6–7509 A | 2 |
| Roller conical rear wheel hub, internal | 6U-7510ASh | 2 |
| Steering | ||
| Ball Radial Column | 6–930904AE1S17 | 2 |
| Cabin. Body | ||
| Driver's seat slide balls | B16–40 | 4 |
| Balls of the passenger's front seat slide - for GAZ-33023, GAZ-330273 cars | B16–40 | 4 |
| Ball Top Roller for Side Door of All Metal Cars | 6–1000098 | 1 |
| Ball middle and lower side door mechanisms of all-metal cars | 80029С1 | 2 |
Appendix 7
12.3. Installing the canopy frame and seat on the car platform
12.3.1. Cars GAZ-3302, GAZ-33027, GAZ-330232 Composition of a set of parts for installing the awning frame and seat
| Awning rail | 3 pcs. |
| Awning pole board | 2 pcs. |
| Awning post middle right | 1 PC. |
| Awning post middle left | 1 PC. |
| Rear awning post | 2 pcs. |
| Right awning arc | 3 pcs. |
| Front awning arc | 1 PC. |
| Awning arc, intermediate right | 2 pcs. |
| Awning arc average | 2 pcs. |
| Intermediate awning arc | 2 pcs. |
Installation procedure for awning frame parts
- Install racks 4
and
5
(Fig. 12.2) and the middle right awning post (not shown in the figure) of the awning arches.
pillar 4
on the left side of the platform, and the middle right pillar of the awning on the right side, having previously unscrewed bolts
8
from the flooring. After installing the racks, secure them with the same bolts. - Install the boards of 3
awning posts, securing them to the brackets of the front extension board and to the middle posts. - Connect the arches 6
and
7
, securing them with screws
9
(installed in the arch
7
), and install them in the racks of the front extension board so that the arch
7
with brackets for fastening electrical wires placed on its inner surface is on the left side of the platform. - Connect the arches 6
and
11,
securing them with screws
9
(installed in the arch
11),
and install the arches in the racks. - Connect intermediate arches 10
and
12,
securing them with screws
9
(installed in arch
12). - Install the slats of 1
awning arches, connecting them to each other with intermediate arches.
Rice. 12.2. Installation of canopy frame and seat parts:
1 —
awning arch rail; 2 — seat (installed upon request); 3 — board of awning posts; 4 - middle left awning post; 5 — rear awning pillar; 6 — right awning arc; 7 — front awning arc; 8 — bolt М10×55; 9 — M6×14 screw; 10 — intermediate right awning arc; 11 middle arc of the awning; 12 — intermediate awning arc
12.3.2. Cars GAZ-33023, GAZ-330273
Composition of the kit of parts for installing the awning frame
| Front awning arc | 1 PC. |
| Awning arc average | 1 PC. |
| Intermediate awning arc | 2 PC. |
| Awning post middle right | 1 PC. |
| Awning post middle left | 1 PC. |
| Awning rail | 3 PC. |
| Awning pole board | 2 PC. |
| Right awning arc | 2 pcs. |
| Awning arc, intermediate right | 2 pcs. |
Installation procedure for awning frame parts
- Install the rack 3
(Fig. 12.3) on the left side of the platform and the middle right awning post (not shown in the figure) on the right side, having previously unscrewed the bolts
6
from the flooring. After installing the racks, secure them with the same bolts.Rice. 12.3. Installation of awning frame parts:
1 — rack of arcs; 2 — board of awning posts; 3 — middle left awning post; 4 — right awning arc; 5 — front awning arc; 6 — bolt М10×55; 7 — M6×14 screw; 8 — intermediate right awning arc; 9 — middle arc of the awning; 10 — intermediate awning arc
- Install the boards of 2 awning posts, securing them to the brackets in front of the extension board and to the middle posts.
- Connect the arches 4
and
5,
securing them with screws 7 (installed in the arch
4
), and install the arches in the racks of the front extension board so that the arch
5
with brackets for fastening electrical wires is on the left side of the platform. - Connect the arcs 4
and
9,
securing them with screws
7
(installed in the arc
4
), and install the arcs in the racks. - Connect intermediate arches 8
and
10,
securing them with screws
7
(installed in arch
10). - Install the slats 1
of the awning arches, connecting them to each other with intermediate arches
10.
Appendix 4
12.7. Cuffs used on the car
| Name | Part no. | Qty |
| Engine | ||
| Front crankshaft cuff | 53–1005034 | 1 |
| Crankshaft seal, rear | 2108–1005160 | 1 |
| Water pump seal | 2101–1307013–01 or 2108–1307013–03 | 1 |
| Oil deflector cap | 417–1007036 | 8 |
| Transmission | ||
| Clutch master cylinder seal: | ||
| external | 21A-1602548-B | 1 |
| internal | 21 A-1602554 | 1 |
| Clutch release cylinder sealing collar | 24–1602516 | 1 |
| Gearbox input shaft bearing cap seal | 0026–056V01–1 | 1 |
| Transmission extension cuff | 24–1701210–07 | 2 |
| Transmission extension cuff | 49073380 | 1 |
| Cuff of the input shaft cover and the front axle drive shaft of the transfer case (for 4x4 vehicles) | 24–10–2402052 | 2 |
| Rear axle drive shaft seal for transfer case (for 4x4 vehicles) | 3105–2402052 | 1 |
| Steering knuckle seal (for 4×4 vehicles) | 2531312195 | 4 |
| Front axle axle collar (for 4×4 vehicles) | 53–3401022 | 2 |
| Front axle drive gear collar (for 4×4 vehicles) | 3105–2402052 | 1 |
| Front axle flange sealing ring (for 4×4 vehicles) | 33027–2304072 | 2 |
| Rear axle drive gear collar | 0041.055V01–1 | 1 |
| Front wheel hub cuff | 3302–3103038 | 2 |
| Front wheel hub collar (for 4×4 vehicles) | 2531311–511 | 2 |
| Steering knuckle bearing seal | 3302–3001017 or 3302–3001017–01 | 2 |
| O-ring for steering knuckle pin (for 4×2 vehicles) | 3302–3001023 | 2 |
| Front axle kingpin sealing ring (for 4×4 vehicles) | 33027–2304109 | 6 |
| Rear wheel hub collar | 2531311–511 | 2 |
| O-ring (for 4×4 vehicles) | 49–3226184 or 49–3226184–01 | 4 |
| Brake control | ||
| Front disc brake cylinder sealing ring | 3105–3501194 | 2 |
| O-ring for rear brake wheel cylinders | 24–10–3501051 | 8 |
Appendix 8
12.1. Rearranging seats on GAZ-3221, 32217 cars
In the interior of GAZ-3221, 32217 cars, it is possible to rearrange the seats 1
and
2
(Fig. 12.1) compartment arrangement and their seat belts in positions A and B.
To rearrange you need:
- remove table 3
by unscrewing the bolts securing it to the side of the cabin and the screws securing the table stand to the floor, close the floor hole with the supplied plug and secure it with the screws securing the stand; - unscrew the bolts securing the seat supports 1
and
2
to the body floor (to access these bolts, you must remove the decorative plastic plugs for the supports of the stands of the stands, having previously moved them horizontally), unscrew the bolts securing the seat support
1
to the cabin side bracket; - remove the seat lap belts;
- unscrew the bolts securing the seats to the stands and disconnect the seats from the stands;
- seat 2
to seat stand
1,
and seat
1
to seat stand 2; - remove the plugs for the new mounting points for the seat supports on the floor and side of the cabin;
- remove the seat support mounting bracket 1
on board the passenger compartment and install it on new mounting points; - remove the decorative trim covering the seat belt post and install the reel, upper guide and lower eyelet of the three-point seat belt (included in the kit) in the corresponding places on the side of the passenger compartment - by analogy with installing seat belt elements 5.
When installing the seat belt reel, you must make sure that the post pin fits into the fixing hole of the reel, and when installing the upper belt guide, make sure that the belt tape easily unwinds from the reel;
Rice. 12.1. Seat rearrangement diagram:
1 and 2 — compartment seats; 3 - table; 4 and 5 — seats installed above the wheel arches; A - seat position 1 (B - seat position 2) after rearranging them
- install seat 2
with stand in position B, secure the stand with bolts to the side bracket and the interior floor; install and secure the seat belt buckle (red button facing out) on the right side at the rear of the seat base; - install the lap belt elements on the seat base 1
so that the belt lock is located on the right side in the rear of the seat, and install the seat
1
in position A, bolting its stand to the floor of the cabin; - install plugs and decorative trims in appropriate places.
Tightening torque of the bolts for fastening the seat belt elements, the bolts for fastening the seat supports and the cabin side bracket
should
be within the range of 2.5–3.0 daN×m (kgf×m).
In addition to the specified rearrangement of seats 1
and
2,
the car interior also provides the possibility of swapping the rear row of seats with seats
4
and
5
(in this case, passengers have access to the rear seats through the rear doors of the car).
Appendix 2
12.10. List of products containing precious metals
| product name | Type | Weight of 1 piece, g | |
| Pt - platinum Pd - palladium Au - gold Rh - rhodium Rt - ruthenium | Ag – silver | ||
| 1. ignition and starter switch | 2126–3704010–50 | 0,39717 | |
| 2. wiper breaker | 524.3747–01 | 0,143 | |
| 3. additional starter relay | 711.3747000 | 0,402 | |
| 4. Hazard switch | 24.3710 | 0,453 | |
| 5. turn signal switch | 494.3747000 | Pd-0.04 | 0,0648 |
| An-0.018 | |||
| 6. dome light switch (GAZ-2705 and mod. cars with two rows of seats - 1 pc., GAE-3221 and mod. cars - 2 pcs.) | 996.3710–08.09 | 0,064 | |
| 7. instrument cluster | 3110.3801–05 or | Au-0.031324 | 0,0557027 |
| 4505 3801 16 or | |||
| 385.3801–75 | |||
| 8. generator | 0422.3701 | Pd-0.050175 | |
| 9. emergency oil pressure drop sensor | 30.3829 or | 0,0322 | |
| MM 111V | |||
| 10. neutralizer | KF.3302.1206005–30 | Pd+Rh-1.5 | |
| KF.2310.1206005–30 | Pd+Rh-1.5 | ||
| 367.1206000–15 | Pd+Rh-1.038 | ||
| 367.1206000–27 | Pd+Rh=4.149 | ||
| 367.1206000–28 | Pd+Rh=2.874 | ||
| EM.3302.1206005–30 | Pt+Pd+ | ||
| Rh=1.041 | |||
| EM.2310.1206005–30 | Pt+Pd+ | ||
| Rh-1.041 | |||
Reviews
Konstantin, Lipetsk. I have been working for the third year on a GAZelle Business with a 2.9 UMZ-4216 engine. I can’t say anything bad about the engine except for the low quality of spare parts - they just need to be changed on time, as well as consumables changed in a timely manner. Otherwise, GAZelle Business is no better or worse than the first models of this family, which I also had the opportunity to drive.
Vitaly, Taganrog. My Gazelle will outlive any foreign car, because it is ideally prepared for Russian conditions. This truck with a domestic UMZ engine will overcome any road obstacle, only all-wheel drive is not enough. And the ground clearance is like that of real all-terrain vehicles. And the ground clearance practically does not sag when fully loaded, which means the suspension is strong enough and designed for slight overload.
