Fuses and relays Renault Magnum 4, 2005 - 2013

Renault Magnum - fuses and relays

Renault Magnum
is a long-haul truck tractor produced in four generations from 1990 to 2014 with different engine sizes.
The most popular are Renault Magnum dxi with a power of 440, 460 and 480 hp. With. In this publication we will show a description of Renault Magnum fuses and relays with block diagrams and their locations. Note the fuse responsible for the cigarette lighter.

The design of the blocks and the purpose of the elements in them depend on the year of manufacture, generation and engine. Check the purpose with your description on the back of the protective cover or other technical documentation.

Fuse and relay box

The main fuse and relay box is located at the top of the instrument panel, on the passenger side, behind the protective cover.

Option 1

Description of fuses

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Renault Magnum engine cooling system diagram

ENGINE MIPR 06.24.65 TECHNICAL DATA 3 ENGINE IDENTIFICATION PLATE 3 GENERAL CHARACTERISTICS 3 LUBRICATION SYSTEM 3 COOLING SYSTEM 3 FUEL SUPPLY SYSTEM 4 TIGHTENING TORQUES 4 Gluing, Fixing AND SEALANTS 6 BELT TENSION 6 GENERAL RULES BEFORE ASSEMBLYING THE ENGINE 6 DIMENSIONS AND TOLERANCES OF ENGINE COMPONENTS 7 REMOVAL AND INSTALLATION OF ENGINE 15 REMOVAL AND INSTALLATION OF CYLINDER HEAD 18 DISASSEMBLY AND ASSEMBLY OF GAS DISTRIBUTION SYSTEM 26 DISASSEMBLY AND ASSEMBLY OF CRANK MECHANISM 29 LUBRICATION SYSTEM 36 DISASSEMBLY AND ASSEMBLY OF OIL PUMP CA 36 DISASSEMBLY AND ASSEMBLY OF OIL FILTER 38 COOLING SYSTEM 39 DISASSEMBLY AND ASSEMBLY OF OIL COOLER 39 DISASSEMBLY AND THERMOSTAT ASSEMBLY 40 DISASSEMBLY AND ASSEMBLY WATER PUMP 42 FUEL INJECTION SYSTEM 43 DISASSEMBLY AND ASSEMBLY HIGH PRESSURE FUEL PUMP 43 ADJUSTING THE HIGH PRESSURE FUEL PUMP 45 DISASSEMBLY AND ASSEMBLY INJECTOR 47 REGULATION INJECTOR ALIGNMENT 47 TURBOCHARGER 47 CHECKING 47 CLEANING 47 TURBOCHARGER PROBLEMS 48 BRAKE “J” 49 REMOVAL AND INSTALLATION OF THE J BRAKE 49 DISASSEMBLY AND ASSEMBLY OF THE J BRAKE 51 MIDR ENGINE 06.24.65 (FROM MAY 2000) TECHNICAL DATA 54 EUP SYSTEM 54 GENERAL CHARACTERISTICS 55 FUEL SUPPLY SYSTEM 55 SENSORS 55 ADHESIVES, FIXING AND SEALING AGENTS 55 TIGHTENING TORQUES 55 DIMENSIONS AND TOLERANCES OF ENGINE COMPONENTS 57 REMOVAL AND INSTALLATION OF ENGINE 65 REMOVAL AND INSTALLATION OF CYLINDER HEAD 66 DISASSEMBLY AND ASSEMBLY OF GAS DISTRIBUTION SYSTEM 69 SYSTEM. ELECTRONIC FUEL INJECTION EUP 74 SYSTEM CONSTRUCTION 74 OPERATING BLOCK DIAGRAM 74 REMOVAL AND INSTALLATION OF SINGLE FUEL PUMP(S) 77 VMAC III SYSTEM DIAGNOSTICS 79 DIAGNOSTICS USING TEST LAMP 79 DIAGNOSTICS USING ASSISTANCE RENAULT 80 ELECTRICAL DIAGRAMS 81 ENGINE 9 560 VG2 TECHNICAL DATA 85 TIGHTENING TORQUES 85 LUBRICANTS AND OTHER MATERIALS 87 BELT TENSION 87 ENGINE PREPARATION BEFORE ASSEMBLY 87 VALVE. SPRINGS, ROCKERS, VALVE GUIDES - DIMENSIONS, CLEARANCES 88 CRANKSHAFT - DIMENSIONS, CLEARANCES 89 RENAULT MAGNUM AE and E-TESN PISTONS, LINERS, PISTON RINGS - DIMENSIONS, CLEARANCES 90 CONNECTING ROD, PISTON PINS - SIZE S, CLEARANCES 91 CAMSHAFT - DIMENSIONS , CLEARANCES 92 GAS TIMING MECHANISM - DIMENSIONS, CLEARANCES 93 VALVE TIMING PHASES, VALVE CLEARANCES 94 REMOVAL AND INSTALLATION OF ENGINE 95 REMOVAL AND INSTALLATION OF CYLINDER HEAD 98 DISASSEMBLING AND ASSEMBLY OF GAS TIMING MECHANISM LIMITATIONS 106 DISASSEMBLY AND ASSEMBLY OF THE CRANK MECHANISM 110 LUBRICATION SYSTEM 115 DISASSEMBLY AND ASSEMBLY OF THE OIL PUMP 115 DISASSEMBLY AND ASSEMBLY OF OIL FILTER 117 DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE 118 DISASSEMBLY AND ASSEMBLY OF BREATH 118 COOLING SYSTEM 119 DISASSEMBLY AND ASSEMBLY OF RADIATOR (HEAT EXCHANGER) 119 DISASSEMBLY AND ASSEMBLY OF THERMOSTATS AND FILTER 121 DISASSEMBLY AND ASSEMBLY OF THE WATER PUMP 121 FUEL INJECTION SYSTEM 123 DISASSEMBLY AND ASSEMBLY OF THE FUEL HIGH PRESSURE PUMP 123 DISASSEMBLY AND ASSEMBLY OF INJECTOR 128 TURBOCHARGER 129 PROBLEMS IN TURBOCHARGER OPERATION 129 CHECKING ON THE CAR 130 REMOVAL AND INSTALLATION OF TURBOCHARGER 130 PROBLEMS AND PROBABLE CAUSES 130 UNIVERSAL TOOL 131 VMAC GENERAL INFORMATION 135 SYSTEM INSTALLATION 135 SYSTEM OPERATION 135 OPERATION LIMITED PERFORMANCE SYSTEMS 135 SYSTEM COMPONENTS 135 SYSTEM COMPONENT LOCATION 137 TIGHTENING TORQUES 140 ENGINE MODE SENSOR (8261) 140 FUEL PUMP MODE SENSOR (9262) 141 TEMPERATURE SENSOR OVERCHARGE AIR UR (8286) 141 COOLANT TEMPERATURE SENSOR (7362) 141 FUEL RACK POSITION SENSOR PUMP (9265) 141 FUEL CHARGER PUMP VALVE 141 OIL LEVEL SENSOR 142 CLUTCH PEDAL ADJUSTMENT 142 SYSTEM DIAGNOSTICS 142 WARNING LAMP 142 DIAGNOSTICS USING THE WARNING LAMP 143 FAULT SEARCH 145 FAULTY COMPONENT OR FUNCTION 145 CHECKING PLUGS 146 VEHICLE MICROPROCESSOR CARD 147 ELECTRICAL EQUIPMENT 147 30-PIN CONNECTOR J 1 A 147 30-PIN CONNECTOR J 2 V 148 18-PIN J2 CONNECTOR 149 DEUTSCH CONNECTOR 149 PACKARD TYPE CONNECTOR 150 DIAGNOSTICS SOCKET 151 STARTING THE ENGINE WITH THE CAB INCLINED 151 PRINCIPAL E ELECTRICAL DIAGRAM OF THE VMAC SYSTEM 152 TRANSMISSIONS B8, B9 AND B18 TECHNICAL DATA 153 GEARBOX IDENTIFICATION 153 GEAR RATIO 153 CLEARANCES AND OTHER INDICATORS 154 TIGHTENING TORQUES 154 LUBRICANTS AND OTHER MATERIALS 160 GEAR KINEMATICS 160 GEARBOXES B8, B9 AND B18 WITH REMOTE TBV CONTROL 161 PNEUMATIC CIRCUIT DIAGRAM 161 REPAIR OF TRANSMISSION 163 REMOVAL AND INSTALLATION OF GEARBOXES B8, B9 AND B18 WITH REMOTE CONTROLTBV 163 REMOVAL AND INSTALLATION OF TRANSMISSIONS B9 AND B18 164 DISASSEMBLY AND ASSEMBLY OF GEARBOXES B8, B9 AND B18 166 ADJUSTMENT 171 DISASSEMBLY AND ASSEMBLY OF SHAFT 178 MAIN SHAFT D1 178 CHAPTER SHAFT D2 179 MAIN SHAFT DZ 180 INPUT SHAFT 180 SYNCHRONIZATION 180 DISASSEMBLY AND ASSEMBLY OF GEAR SHIFT MECHANISMS 181 GEAR SHIFT MECHANISM LEFT LOCATED 181 GEAR SHIFT MECHANISM RIGHT LOCATED 182 GEAR SHIFT MECHANISM STRAIGHT POSITIONED 183 GEAR SHIFT MECHANISM TBV 183 DISASSEMBLY AND ASSEMBLY OF RELAYS 183 FRONT RELAYS 183 ADJUSTING THE BEARING SEAT 184 SYNCHRONIZATION 186 REAR RELAY 186 ZF GEARBOX TECHNICAL DATA 188 GEARBOX IDENTIFICATION 188 TIGHTENING TORQUES AND CLEARANCES 188 LUBRICANTS AND OTHER MATERIALS 190 OPERATING PRINCIPLE 190 GEARBOX REPAIR 193 REMOVAL AND INSTALLATION GEARBOXES 193 REMOVAL AND INSTALLATION OF REAR RELAY 193 DISASSEMBLY AND ASSEMBLY OF REAR RELAY 194 DISASSEMBLY AND ASSEMBLY OF MAIN CASE 195 DISASSEMBLY AND ASSEMBLY OF OIL PUMP 197 DISASSEMBLY AND ASSEMBLY OF INPUT SHAFT 197 DISASSEMBLY AND ASSEMBLY OF INTERMEDIATE SHAFT 198 DISASSEMBLY AND ASSEMBLY OF OUTPUT SHAFT 199 DISASSEMBLY AND ASSEMBLY OF SYNCHRONIZER VK 201 DISASSEMBLY AND ASSEMBLY OF SYNCHRONIZER LOAD D 201 GEAR SHIFT MECHANISM 202 DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CONTROL UNIT 202 REMOVAL AND INSTALLATION OF SERVOSHIFT 203 DISASSEMBLY AND ASSEMBLY OF ECOSPLIT GEAR SHIFT UNIT (16 S 221) 203 MAGNUM CABLE DRIVE 210 ADJUSTMENT AND CONTROL 212 ADJUSTING THE AXIAL CLEARANCE OF THE REAR RELAY 212 ADJUSTMENT KA OF THE AXIAL CLEARANCE OF THE INPUT SHAFT 213 ADJUSTING THE AXIAL CLEARANCE OF THE INTERMEDIATE SHAFT 213 ADJUSTING THE RING AND AXIAL SUPPORT WASHER OF THE MAIN SHAFT 214 ADJUSTING THE SHIFTING FORK OF THE SPEED RANGE DOUBLEER 214 CONTROL OF THE PNEUMATIC TIGHTNESS OF THE REAR CYLINDER 215 CONTROL OF AIR PRESSURE IN THE PISTON AND IN THE SPEED RANGE DOUBLEER CYLINDER 215 WEAR LIMIT OF SYNCHRONIZERS 3/4 216 WEAR LIMIT OF SYNCHRONIZERS 1/2 216 HYDRODYNAMIC RETALIER TECHNICAL DATA 217 GENERAL RECOMMENDATIONS 217 LUBRICANTS AND OTHER MATERIALS 218 ADJUSTMENT DATA 218 TIGHTENING TORQUES 218 REPLACING OIL AND OIL FILTER 220 DRAINING OIL 220 OIL FILLING 220 REPLACING THE OIL FILTER ON THE RETALIER 221 REPAIR 221 ELECTRONIC SPEED LIMITER L1V ASR GENERAL 234 CONTROL FEATURES 234 WARNINGS 234 OPERATING PRINCIPLE 234 DESCRIPTION COMPONENTS 235 PULSE GENERATOR AND ELECTRONIC CONTROL TACHOGRAPH 235 ACTIA COMPUTER 235 SPEED LIMITER ACTUATOR 237 VEHICLES EQUIPPED WITH VMAC SYSTEM 237 DISASSEMBLY AND ASSEMBLY OF CONTROL MECHANISM 237 MAGNUM AE 520 VEHICLE 237 MAGNUM AE 385 TI AND AE 420 TI VEHICLE 240 CHECKING THE LIV ASR ELECTRONIC SPEED LIMITER 241 GENERAL INSPECTION USING THE DIAGNOSTICA COMPUTER 241 INSPECTION USING ALARMS 243 AXLES TECHNICAL DATA 248 AXLE IDENTIFICATION 248 TIGHTENING TORQUES AND CLEARANCES 249 LUBRICANTS AND OTHER MATERIALS 25 2 REPAIR OF WHEEL REDUCERS S1.S2 AND S5 252 REPAIR OF HUB 254 REPAIR OF CENTRAL MECHANISM C4ALL 258 REPAIR OF ADAPTER C4A2P WITH TWO GEARS 266 REPAIR OF THE S4AZR ADAPTER WITH STEEP GEARS 274 REPAIR OF THE INTER-AXLE DIFFERENTIAL LOCKING 287 REPAIR OF THE INTER-WHEEL DIFFERENTIAL LOCKING 289 DISASSEMBLY AND ASSEMBLY OF THE LOCKING MECHANISM WHEEL DIFFERENTIAL LOCK 289 REMOVAL AND INSTALLATION OF WHEEL DIFFERENTIAL LOCKING POWER CYLINDER 291 DISASSEMBLING AND ASSEMBLY OF WHEEL DIFFERENTIAL LOCKING POWER CYLINDER 291 REPAIR OF FRONT AXLE EB 291 TECHNICAL DATA 291 HUB REPAIR 293 TRUNK REPAIR 293 STEERING TECHNICAL CHARACTERISTICS 297 STEERING REPAIR 298 REMOVAL AND INSTALLATION OF STEERING 298 TRACTION ADJUSTMENT STEERING CONTROL 301 REMOVAL AND INSTALLATION OF STEERING WHEEL 301 ADJUSTING THE MECHANICAL STEERING STOP 301 ADJUSTING THE HYDRAULIC STEERING STOP 302 FILLING AND BLEEDING THE POWER STEERING SYSTEM 303 CHECKING THE HYDRAULIC STEERING SYSTEM 304 TECHNICAL CHARACTERISTICS OF HYDRAULIC PUMPS 304 CONTROL INSTRUMENTS 305 CHECKING THE STEERING CASE 308 CHECKING THE HYDRAULIC PUMP CA STEERING MECHANISM 308 MALFUNCTIONS AND METHODS OF ELIMINATION 309 CLUTCH TECHNICAL DATA 310 GENERAL INFORMATION 310 TIGHTENING TORQUES AND CLEARANCES 310 LUBRICANTS AND OTHER MATERIALS 316 REPAIR OF THE CLUTCH MECHANISM 316 REMOVAL AND INSTALLATION OF THE RELEASE BEARING 316 REMOVAL AND INSTALLATION OF THE CLUTCH MECHANISM 317 REMOVAL AND INSTALLATION OF THE ENGINE FLYWHEEL 319 REMOVAL AND INSTALLATION OF THE FORK 320 ADJUSTING THE DRIVE CLUTCH YES 322 MASTER CYLINDER ADJUSTMENT 322 SLAVE CYLINDER ADJUSTMENT 322 CHECKING LINING WEAR INDICATOR 324 PNEUMATIC BRAKE SYSTEM VEHICLE CONFIGURATION 326 COMPONENTS OF PNEUMATIC BRAKE SYSTEM 327 COMPRESSOR 327 AIR DRYER 328 SAFETY VALVE 328 RECEIVER 328 DOUBLE AXLE SERVICE BRAKE VALVE (TANDEM) 328 DOUBLE AXLE SERVICE BRAKE VALVE 329 KLA QUICK RELEASE PAN 329 REducer VALVE 329 SINGLE DIAPHRAGM CHAMBER 329 SELF-ADJUSTING LEVER 330 CAM BRAKE WASHER S 330 PNEUMATIC SINGLE DISC BRAKE 330 SINGLE RELAY VALVE 331 DOUBLE CHECK VALVE 331 RELAY CHECK VALVE 331 DOUBLE RELAY VALVE 331 REDUCER 332 COMBINED RELEASE VALVE 332 REGULATOR BRAKE FORCE 332 DOUBLE DIAPHRAGM AND SPRING CHAMBER 332 PARKING BRAKE VALVE 333 TRAILER BRAKE VALVE 334 PARKING BRAKE SAFETY VALVE 334 DOUBLE SHUT OFF VALVE 334 SHUT OFF VALVE 334 CHECK VALVE 334 TRAILER BRAKE VALVE WITH ADVANCE CAPABILITY 335 PRESSURE SWITCHES 335 PNEUMATIC BRAKING SYSTEM DIAGRAMS 336 LIST OF COMPONENTS PNEUMATIC BRAKE SYSTEM 336 Identification of directions 336 Identification of holes 336 Identification of brake piping 337 CHECKS AND ADJUSTMENTS 373 AIR DRYER 373 BRAKE FORCE CONTROL (VEHICLE WITH MECHANICAL SUSPENSION) 373 BRAKE FORCE CONTROL FOR AXLE (VEHICLE WITH AIR SUSPENSION) 374 BRAKE FORCE CONTROL FOR LIFTING AXLE (VEHICLE WITH AIR SUSPENSION) 3 76 REPAIR OF CONNECTING FITTINGS 377 SUSPENSION PNEUMATIC SUSPENSION 379 GENERAL INFORMATION 379 TECHNICAL CHARACTERISTICS 379 PNEUMATIC DIAGRAM 384 DIAGNOSTICS OF SUSPENSION FAULTS ON EURO 2 390 CARS - DIAGNOSIS OF SUSPENSION FAULTS ON EURO 3 391 CARS LIST OF FAULT CODES 392 ADJUSTING LEVEL SENSORS 393 CHECKING SIZE (H) 394 KA SUSPENSION LIBRATION 395 PARAMETERIZATION OF THE ELECTRONIC CONTROL UNIT 395 ELECTRONICALLY ADJUSTABLE AIR SUSPENSION EGAS 396 TECHNICAL DATA 396 EQUIPMENT LAYOUT 401 CIRCUIT DIAGRAMS 407 ELECTRO-PNEUMATIC DIAGRAMS 414 FUNCTIONS OF ECAS SYSTEM EQUIPMENT ELEMENTS 414 PRINCIPLE OF OPERATION OF ELECTRIC VALVES 421 MECHANICAL SYSTEM 424 PRELIMINARY CHECKING OF SYSTEMS S 428 COMPLETE SYSTEM CHECK 428 SUSPENSION ADJUSTMENT 429 LEVEL SENSOR ADJUSTMENT 430 CALIBRATION 432 PARAMETER SETTING 433 CHECKING THE SYSTEM WITH AN ALARM 435 CAB REMOVAL AND INSTALLATION CAB 437 REMOVAL AND INSTALLATION OF CAB PNEUMATIC SUSPENSION 442 CAB TIPPING 445 HYDRAULIC FLUID REPLACEMENT 445 HYDRAULIC CYLINDER REPLACEMENT 446 CAB TIPPING WITH A BROKEN ELECTRIC MOTOR 446 REMOVAL AND INSTALLING A WINDSCREEN 447 REPLACEMENT OF EXTERNAL CAB PANELS 449 REPLACEMENT OF THE REAR SHIELD 449 REPLACEMENT OF THE RIGHT OR LEFT SIDE PANEL 449 REPLACEMENT OF THE CENTER SHIELD 450 REPLACEMENT OF RIGHT OR LEFT SIDE SHIELD 450 REPLACEMENT OF BOTTOM DOOR FRAME PANEL 450 REPLACEMENT OF FRONT DOOR FRAME PANEL AND ROOF CONNECTION 451 PARTIAL REPLACEMENT OF WINDSHIELD FRAME AND HINGE REINFORCEMENT BEFORE ROOF CONNECTION 452 REPLACEMENT OF SIDE SHIELD 453 REPLACEMENT OF SUBFRAME REINFORCEMENT PANEL 453 REPLACEMENT OF ROOF PANEL 454 REPLACEMENT OF FRONT HALF-CROSS BEAM PANEL 455 REPLACEMENT OF SIDE PANEL 456 COMPLETE REPLACEMENT OF ROOF 457 REPLACEMENT OF INTERNAL ELEMENTS OF CAB 459 REPLACEMENT OF LEFT DOOR CURTAIN 459 REPLACEMENT OF RIGHT DOOR CURTAIN 459 REPLACEMENT OF UPPER FIXED DOOR DOOR GLASS 459 REPLACEMENT OF DOOR TRIM 460 REPLACEMENT OF LOCK 460 REPLACEMENT OF OUTSIDE HANDLE 460 REPLACEMENT OF LOCK CYLINDER 460 REPLACEMENT OFF RELAY 461 REPLACEMENT OF WINDOW 461 REPLACEMENT OF LOWERING GLASS 462 REPLACEMENT OF PROFILED SEALINGS 462 REPLACEMENT OF GLASS GUIDE 462 REPLACEMENT OF DOOR 462 REPLACEMENT OF DOOR OPENING LIMITER 463 REPLACEMENT OF SEATS БЯ 463 REMOVAL AND INSTALLATION OF THE INSTRUMENT PANEL 463 REPLACING THE NEIMAN ANTI-THEFT DEVICE 464 REPLACING THE RIGHT OR LEFT STORAGE COMPARTMENT 465 REPLACING THE TOP SHELF FOR SMALL ITEMS 466 REPLACEMENT OF THE VENTILATION BLIND 466 REPLACEMENT OF THE ROOF TRIM 466 REPLACEMENT OF THE WINDSCREEN BLIND WITH A MECHANICAL DRIVE 467 REPLACEMENT OF THE WINDSCREEN BLIND WITH AN ELECTRIC DRIVE 467 REPLACEMENT OF THE ELECTRIC WINDSCREEN MOTOR ISTITELYA 467 REPLACEMENT OF THE ELECTRIC WIPER MOTOR ASSEMBLY WITH LEVER AND TRACTION BLOCK 468 REPLACEMENT OF PARTS OF THE TECHNICAL PLATFORM 468 REPLACEMENT RIGHT OR LEFT ROUNDED CORNER 468 REPLACEMENT OF RIGHT OR LEFT FOOT FOOT 469 REPLACEMENT OF RIGHT CENTER SIDE TRIM 469 REPLACEMENT OF LEFT CENTER SIDE TRIM 470 REPLACEMENT OF RIGHT OR LEFT GUARD PANEL 470 REPLACEMENT OF SPOILER 47 0 CHECKING CAB DIMENSIONS 471 CHECKING DOOR FRAME GEOMETRY 471 CHECKING WINDSCREEN FRAME GEOMETRY 471 CHECKING REAR PANEL GEOMETRY 472 PAINTING THE CAB 472 DETERMINING THE COLOR OF CAB PAINT 472 DETERMINING THE TYPE OF CAB MATERIAL 473 DETERMINING THE TYPE OF PAINTING THE CAB 474 METHOD FOR PAINTING PLASTIC PARTS 474