CMU Tadano 300, 500: characteristics and device

ISO certification

ZOOM

In July 1996, TADANO received ISO9001 certification for quality from Lloyd's Register Quality Assurance (LRQA) UK series ISO9000 is a set of uniform standards, defined by the International Organization for Standardization (ISO), that apply not to a specific product but to quality assurance and management systems quality company. ISO9001 covers more categories than any other in the series, including quality systems design, development, production, installation and service. The certification has increased the global recognition of TADANO's product reliability.

Safety of Tadano crane installations:

Reliability of Tadano crane installations:

Latest TADANO models

• For Large Size Truck
• For Medium Size Truck
• For small size truck

For large trucks:

Tadano truck cranes are designed for ease of use along with mobility and safety. We call this type of crane 'cargo crane'.

Optional equipment

Hydraulic drills (hydraulic rotators)

Mounting basket (cradle) for CMU

Operator tent

Outriggers for CMU

Vibrator

Remote control

Why is it profitable to buy a Tadano 500 CMU?

The popularity of this particular model of manipulator is fully justified. Proof of the first-class quality and reliability of the Tadano 500 are the characteristics of this model and its advantages:

• work with large loads, both on the surface of the earth and below its level (wells, pits, quarries, foundations, etc.);
• strictly vertical descent and lifting of the load;
• the ability to overcome minor obstacles on the way to the destination of the object being moved (walls, small buildings, fences);
• ultra-precise positioning of moved objects, which is achieved due to the possibility of rotating the load in space thanks to the cable hook;
• simplicity of design, which increases the operating period (fewer parts that can wear out and fail);
• absence of jerks when raising and lowering objects, their smooth movement and installation;
• gradual extension of sections, which allows the Tadano manipulator to use all its cargo power.

In addition, buying a Tadano 500 means getting a modern hydraulic crane equipped with a flexible hanging hook, the angle of rotation of which has no restrictions.

More about the manufacturers

TADANO FAUN Group (Tadano Faun) is a group of Japanese companies that supplies its equipment to more than 120 countries around the world.

TADANO Ltd in 1948 .

A few years later, in 1955. The first crane-manipulator installation with a lifting capacity of 2 tons is being developed for installation on trucks. In 1960, the export of products began.

In 1971 Tadano installs an automatic safety device AML (Automatic Moment Limiter) on its cranes, which controls the load moment and prevents the crane from overloading.

Obtaining quality certificates:

• 1996 — ICO 9001;
• 2008 — certificate 14001 from the International Organization for Standardization.

Tadano - basic operating principles

The brand has held leadership in the production of hydraulic cranes for 70 years. Superiority in its industry is ensured by high power, which ensures the performance of special equipment even on rough terrain. The released models have earned an impeccable reputation among consumers because they meet all production needs.

The products of the Tadano plant include the best bulldozers, hydraulic cranes, mining dump trucks, truck cranes and other equipment.

Truck crane Tadano ATF 600G-8

The history of Tadano Ltd began in 1948 with the production of lifting equipment, and to date the range has expanded significantly. The plant is the world's largest manufacturer and exporter of hydraulic cranes and off-road vehicles, a variety of loaders, as well as individual components and components for truck cranes.

Loading capacity of Tadano CMU on GAZ 3309 chassis

It was mobile cranes that brought reputation and worldwide fame. Tadano cranes operate reliably in almost 100 countries around the world and receive only positive reviews.

Features and Benefits

Tadano cranes can:

• lower the load strictly vertically in a straight line;
• incredibly precise placement of the load thanks to the rope suspension of the hook;
• work with loads located below ground level.

The CMU column has an unlimited rotation angle, which ensures an increase in the working area of ​​the installation. The Tadano manipulator boom has a design load indicator that displays the location of the boom and its elevation angle. Load capacity depends on boom reach. The crane is equipped with a control panel with a diagram of the serviced area. It displays the relationship between boom reach, angle and lift height. There is also a calculation table of the load capacity, on which the weight of the load is indicated in accordance with the length of the boom reach and extension of the supports.

The extension length is also indicated on the CMU supports. Yellow marks indicate the average level, and white marks the maximum. Also on the supports there are indicators for checking their horizontal alignment. The Tadano CMU has an accelerator mode. It provides the ability to increase operating speed and engine speed. The result is faster handling of large loads. Slow motion mode can be used to ensure precise and smooth load positioning. The unlimited rotation angle of the column provides the crane with a significantly larger working area.

This is interesting: The weight of the reinforcement is 14 mm per meter - how to calculate the weight

The lineup

The line of mechanisms includes more than 30 devices of various load capacities with a wide range of functions. The most popular cars on the Russian market are the 300 and 500 series.

CMU "Tadano" 300 has the following technical characteristics:

CMU "Tadano" 500 has the following parameters:

The price of the Tadano 300 CMU is from 450,000 rubles, the 500th model is from 500,000 rubles.

Line of produced truck cranes

A number of Tadano truck crane models include:

ATF 30 truck crane. Its maximum tonnage is 30 tons, and the working area is within a radius of 250 cm relative to the center. The telescopic boom design has 4 sections, making a total size of 8.5-28 meters. The reach allows you to lift loads 30 meters above the ground. In case of installing a special extension (jib) with L=8-12 m, the lifting height will be 40 with a reach of 32 meters. It is mounted at angles of 0°, 15° and 30° to the central axis.

Model ATF 40. The machine lifts loads weighing about 40 tons. The telescopic boom with L=9-34 meters has 5 sections. An extension of 9-15 m in single file is provided. Then the truck crane will be able to work at a height of about 50 m

ATF 60 truck crane. The equipment can lift loads weighing up to 60 tons. The extendable boom is made up of 6 sections. It folds and extends in the range of 10-40 m. The maximum level of lifting the load is 42 m. If you install an extension 9-16 m, then a lift of 55 m will be possible.

Model ATF 80. Lifts 80 tons. Capable of loading at a height of 50 m, because it has a boom of 6 elements 10.8-48 m long. The jib extends the beam to 52 m.

Truck crane ATF 160. A powerful machine lifts 160 tons 60 m from the base. The crane boom is assembled from 6 elements, and its total length is 13-60 m. When installing the jib, the beam can be extended by 100 m. The extension is mounted at 0°, 20° and 40°.

Model TG550E. The truck crane lifts 55 tons. The machine uses a 1.2 dm3 Mitsubishi engine. The boom of the truck crane has a base length of 37 and 54 m, together with an extension.

Important Features of the device of the Polish Lisicki rotary mower: which is better, Lisicki or Wirax

Truck crane ATF500XL. Its capabilities are lifting a load weighing 65 tons. The boom length is 41, and an additional jib is 16.2 meters. It is possible to hold a weight of 6 tons. The truck crane is equipped with a Cummins engine with a power of 400 hp. With. and volume 1.2 dm3.

Tadano ATF 110G-5

Differences from competitors

Tadano manipulators differ from devices from other manufacturers:

• the cable suspension of the load gripping mechanism allows for precise installation of parts of mounted structures in accordance with design specifications, makes it possible to lift and lower the load due to obstacles;
• The rotating device of the boom column allows for manipulation of the load at any angle of rotation. When in motion, the boom is placed above the driver's cabin without reducing visibility;
• the cable's reserve length ensures the delivery of cargo to pits 5–15 m below the machine level;
• fast and slow modes of operation of manipulator systems depending on the operations performed;
• outriggers (outriggers) have marks for possible extension and indicators for installing the chassis platform in a horizontal position;
• extension of telescopic sections alternately for maximum use of the load moment;
• use of remote control with high accuracy parameters.

Before buying a new or used CMU, the consumer is faced with the choice of which is better: Tadano or Unique? In this case, it is advisable to compare the technical characteristics of the units on sale.

Do you know the technical characteristics of the KKS-10 gantry crane, used as a lifting mechanism in various open warehouses?

This review examines the parameters of the basic Ural-5557 vehicle and its modifications.

General device. Units and mechanisms

The main elements of the CMU design are: a lifting hook, boom equipment with a lifting device, a turning unit, a support frame and a hydraulic control system.

Equipping the manipulator with interchangeable equipment makes the machine even more functional.

The boom is telescopic, the load hook suspension is cable. The fixed section is hinged on the column and is raised and lowered by hydraulic cylinders. There are from 2 to 6 sections in the boom - they are extended and folded by hydraulic cylinders and a pulley system.

Sections are made of durable steel, pentagonal in cross section. In the transport position, the boom is installed against or along the platform.

The winch is mounted on a rotating device or on a fixed section of the boom. Its drive hydraulic motor and friction mechanism ensure smooth and precise operation of the load.

Outriggers (supports) are retractable and controlled hydraulically. They have normal and high setting modes.

Find out the technical characteristics of the GAZ-53 dump truck, which is actively used in the construction and agricultural sectors. We have prepared for you a review of the Galicianin truck cranes, which have a lifting capacity of 25 tons.

The column (tower) is attached through a supporting-rotational device to the manipulator frame. Driven by a hydraulic motor through a gearbox.

The power unit is a radial piston or gear type hydraulic pump connected through a power take-off (PTO) system to the vehicle's transmission.

The control unit is hydraulic with manual valve control. The working fluid is a special composition specified by the manufacturer.

As an option, a remote control panel for the CMU is supplied with command transmission via radio frequencies.

MANIPULATING CRANES, CMU UNITS, TRUCK CRANES

CRANE-MANIPULATING UNITS

AUTOMOBILE CRANES

CRAWLER CRANES

Characteristics of Tadano CMU

Crane-manipulator units (CMU) with a cable suspended hook, manufactured by Tadano (Japan), have long been known throughout the world.

Tadano hydraulic manipulators are hydraulic cranes with a full-rotating telescopic boom and a rope suspension of the hook.

Unlike CMUs that do not have a cable suspension, these manipulators have the following advantages:

— The ability to vertically lift and lower a load due to obstacles (fences, walls or other obstacles).

CMU of Japanese manufacturers

• TADANO;
• UNIC;
• MAEDA;
• KATO;
• ShinMaywa.

Actually, Tadano cranes began to be produced in Japan in 1955, when the first installation for mounting on trucks, the OC-2, came off the assembly line, with a two-ton lifting capacity, and the first truck manipulator went on sale. The company began exporting crane equipment in 1960, and manipulators from this company quickly began to conquer the markets of other countries. Already in 1973, the first foreign branch was created. Since then, the company has grown in popularity and advanced its business and its innovative technologies in the field of hydraulic cranes, establishing a strong international position in the field of lifting equipment. Now the Tadano crane installation is a common occurrence at construction sites and factories in any country in the world.

What crane installations does TADANO produce today? This is a really large selection of equipment for lifting operations, and it all depends on your needs and the required characteristics of the manipulator.

In order to select the lifting equipment you need, we recommend that you contact one of our company representatives for advice on any questions. If you need a specific model, you can find it either in our catalog or contact an online assistant, who will find the Tadano crane you need and tell you what the characteristics of different types of cranes are. You can also get information about payment and delivery from him.

This is interesting: Popular manufacturers of floating jib cranes (video)

Work safety

The protective systems of Japanese Tadano auto-hydraulic lifts provide safe working conditions due to:

• the use of sensors that record overload and boom position;
• the presence of a device that limits the unwinding of the cable;
• a device control system that records the boom parameters and allows the operator to re-set them in automatic mode, which is important for working on limited work sites;
• blocking the lifting of the load-handling device when it approaches the top of the boom;
• automatic selection of the load capacity mode in accordance with the parameters of the extension of the boom sections;
• load moment limiting device, which is triggered when the maximum load on the manipulator is exceeded.

Repair work

One of the most frequently performed jobs for Tadano CMUs is repair of the installation boom.
However, due to the relatively simple design and small number of moving elements in the lifting mechanism, repairs of such installations are rarely required. However, given the frequent operation of the CMU in harsh conditions, significantly different from those recommended by the manufacturers, from time to time some mechanisms and spare parts still fail. For example, an installation that is not capable of transporting any construction cargo can be used to transport large-sized panels, as a result of which its repair often becomes almost inevitable. Sometimes, when unloading and loading, stops are not used, as a result of which booms, hydraulic mechanisms and other elements fail, for which it is not always so easy to find the necessary spare parts. In a number of cases, the operation of the CMU is carried out with an overload exceeding the permissible operating parameters. This attitude towards special equipment is in many ways the reason why the repair of such reliable equipment is still quite popular and in demand in our country.

The main list of work performed by Tadano brand service centers includes:

• Repair and adjustment of automation, electronics and electrical systems;
• Diagnosis, calibration, replacement and repair of devices and safety equipment;
• Diagnostics and repair of hydraulic mechanisms of the CMU, as well as its mechanical moving elements;
• Scheduled technical inspections, during which necessary spare parts can be replaced.

Chassis used

According to experts, the devices can be used on any truck.

Basically, Tadano CMUs are mounted on trucks:

• KamAZ - is installed behind the driver’s cab and is included in the hydraulic system of the vehicle. In the transport position, the installation is compact and does not affect the view from the cab.
• GAS - mounted behind the cab or at the rear of the platform. Does not affect the dimensions of the vehicle, is compact, suitable for urban operating conditions;
• ZIL - the hydraulic motor KMU is connected to the gearbox through the shaft of the power take-off system and the gearbox.
• MAZ - installed behind the cab, but can be mounted in the rear of the frame. Uses the truck's electrical and hydraulic systems.
• Hyundai - mounted on a frame with the installation of an additional subframe. Included in electrical and hydraulic systems.
• Hino - Mounted at the front of the body platform and uses the vehicle's electrical and hydraulic systems.

Features of Tadano manipulators

CMUs are used in conditions and circumstances where a standard size crane cannot operate. CMUs can also be mounted on vehicles with a semi-trailer or hitch.

Differences between KMU T adano and manipulators from other companies :

• The cable suspension of the load gripping mechanism ensures a more accurate and precise installation of parts, lifting and lowering the load due to obstacles (fence, wall).
• Starting from the Z-300 series, the boom has a pentagonal cross-section , additional. stiffening rib at the bottom.
• placed on the frame through a hinge, which smoothes out the forces transmitted to the frame and prevents the formation of deformations and microcracks in the metal .
• The mechanism of the tower rotating device provides the ability to manipulate the load at any angle of rotation .
• Telescopic sections extend alternately for maximum use of the load moment.
• The supports have levels for horizontal installation of the chassis platform.
• The CMU has 2 operating modes : fast and slow . The first is the accelerator mode, which speeds up the manipulation of heavy loads, and deceleration is needed for accuracy and precision of placement.
• You can lower the load below the machine level by 5-15m.

CMU Tadano

Tadano CMUs are produced by the Japanese company Tadano Faun, which specializes in the production of special equipment. The company supplies products to 120 countries, and each set of equipment is certified.

General description of the CMU

The Tadano manipulator is a universal crane with a telescopic pentagonal boom (with an additional stiffening rib), designed for installation on a cargo chassis. The load gripping mechanism in this design is suspended on a cable, which ensures precise positioning of the load even when ascending and descending in difficult conditions. The lifting mechanism is fixed on the boom with a certain number of sections (depending on the model). CMU hydraulic drive from a pump connected to the vehicle's gearbox. Installation of the CMU on the vehicle frame is carried out through an additional frame (subframe). The base of the CMU is installed through a balancer, due to which the stresses from the CMU, transmitted to the metal structure, are distributed more evenly, which extends the service life of the metal structure, subframe and vehicle frame. The drive of the retractable supports (outriggers) is hydraulic.

The diagram shows the main elements of the Tadano CMU.

Tadano manipulator models

Tadano CMUs are presented in different modifications, which differ in functionality, load capacity and the ability to use attachments. Also in the model range there are CMUs that can lower the load below the level of the supporting surface by 5-15 meters. The models contain safety sensors that detect boom overload. Also, these manipulators provide for smooth sectional extension of the boom. The selection of appropriate parameters for operation can be done automatically or manually. Additionally, you can purchase attachments that are not included in the basic package.

Rental of special equipment Tadano Super Z300

The reliable and unpretentious manipulator Tadano Super Z300, the price of which varies from 250,000 to 400,000 rubles, depending on the condition, is found in many large and medium-sized enterprises. Most CMUs are available for short- or long-term lease. Using a manipulator is more economical than using a full-fledged crane, if only because transporting materials with a conventional crane will require the crane itself and an additional vehicle for transportation, which entails increased costs. The manipulator often works on calls, many citizens need powerful lifting equipment that can complete the assigned tasks, and renting a crane machine is much more efficient and profitable.

KMU Tadano - model range

several dozen models of Tadano manipulators with different load capacities and various additional options .

In Russia, Tadano z300, 300 and 500 series cars are in great demand.

The Tadano 300 series CMU has the following technical characteristics:

• load capacity for all 300 models = 3030 kg;
• boom: reach = 2.4-2.6 m, number of sections from 2 (ZR302) to 6 (ZR306);
• lifting the cargo grip above the ground = 7m (ZR302)-15.9m (ZR306);
• weight (including with load) = 7.5-10t.

Tadano 500 - characteristics:

• load capacity ZR503/ZR504/ZR505/ZR506 = 3100/3100/2400/2100kg;
• boom: reach = 3.8-5.0 m, number of sections from 3 (ZR503) to 6 (ZR506);
• lift of the cargo grip above the ground = 10.3 (ZR503)-15.69 m (ZR506);
• weight of Tadano 500 (including with load) = 12-25t.

Tadano Super z300 - characteristics

The Tadano Super Z300 CMU is a universal manipulator, a hydraulic crane unit with a retractable boom and a turntable, placed between the cabin and the vehicle body.

CMU is used in construction, cargo transportation, used to eliminate emergency situations and their consequences, in public utilities, etc.

Main parameters CMU :

• metal reinforced boom - telescope, hydraulics, 2-6 sections;
• load capacity - from 300 to 3,000 kg;
• boom radius = 7.7m;
• temperature range from -45 to + 50ºС;

Wider and more stable outriggers are installed on the TADANO Super Z350, 360 series (Super Z360, Super ZFX 360, ZR 360).

• The Tadano Super Z series rotary gearbox requires complete maintenance 2 times a year (autumn and winter): disassembly, removal of water, replacement of the old lubricant with a new one and assembly.

How to decipher the designation of a crane installation?

Z-Series. As a rule, it corresponds to a specific series produced in a certain period of time.

The first digit in the designation. KMU series, corresponding to the declared lifting characteristics of the crane manufacturer.

200th series - lift capacity of about 2 tons at a reach of 1.5 m

300th series - lift capacity 2.97 tons at a reach of 2.6 m

500th series lift capacity 2.97 tons at a reach of 4.5 m

450 series - the same as the 500 series, only an earlier version (4-angle)

2nd digit after the series. Indicates the design features of the kmu. For example: 360- means “overlapping feet with square section”

The 3rd digit in the crane designation... Indicates the number of sections of the crane installation, including the stationary one. The step is 2 meters, starting from 4 meters. CMU 300 series are available from 6 meters to 14 meters. By the number of kmm sections you can judge the departure. For example: TADANO Z303 indicates the presence of 1 fixed and 2 movable sections with a total reach of 8 m.

This classification applies to all Japanese kmmu manufacturers.

Features of CMU operation

The instruction manual is different for each series and model. In order for the faucet to serve for a long time, you need to carefully read the instructions and follow them in operation. The operator must understand the nuances of the operation of the equipment, as well as know possible malfunctions.

Periodic inspection of the CMU

It is important to keep the hydraulic system clean. It is unacceptable for dirt and water to get into it, this can lead to serious malfunctions. This system can only be refilled with fluids recommended by the manufacturer. Mechanism parts are designed taking into account the characteristics of these fluids, so they are ideal for these models.

The Tadano CMU can only be operated within the limits of its capabilities. Do not load the boom with a weight exceeding the maximum lifting capacity. You cannot drive a vehicle with the manipulator drive turned on.

You cannot use a crane to move a load on the ground or pull a car out of the mud. At extreme loads, it is better to use a winch rather than extend the telescopic boom.

At negative ambient temperatures, it is necessary to warm up the engine and hydraulic pump. If this is not done, there is a risk of the crane getting stuck with a load or the crane unit failing to operate.

Just like in a car, you need to change the oil in the faucet mechanisms and ensure that all parts are lubricated. The boom and support bearings need to be lubricated periodically.

All equipment requires care and respect, then it will last a long time and will not require repairs. Tadano is a reliable Japanese manufacturer that has earned a positive reputation in the special equipment market.

Related video: TADANO ZF504SL

User manual

Operating manuals for crane manipulators are developed by the manufacturer for each specific series and model of devices.

For the operator and owner of the hydraulic manipulator, studying the documentation is mandatory. This will help organize efficient operation of the unit and reduce the likelihood of breakdowns and failure of components and mechanisms.

The manufacturer pays special attention to the following:

1. It is unacceptable for dirt particles and water to enter the hydraulic system. Filling the hydraulic system of the manipulator is possible only with compounds recommended by the manufacturer. Replacing a composition with one that does not meet this requirement disables the entire hydraulic system.
2. Deviation from the maintenance and lubrication schedules for components (mechanisms) of the CMU leads to their premature wear, the appearance of backlash in connections, and emergency destruction of power structural elements.
3. Violation of the rules governing the control of the manipulator and the procedure for preparing the device for work leads to the occurrence of traumatic situations for the operator and slingers, and damage to equipment on the work site due to the transported load.
4. It is prohibited to drive a vehicle with the CMU drive engaged.
5. When working under maximum load, raise the boom to the maximum possible angle, use a winch without extending the telescopic boom.
6. The CMU must be used strictly within the limits of its functionality.
7. Attempts to use a crane device to drag a load across a work site, to overcome a machine getting stuck in the mud, or to lift the cargo platform itself with a crane winch lead to the occurrence of destructive loads and accidents with the manipulator boom.
8. If the rules for lifting a load are violated, the load on the mechanisms and components increases sharply, which leads to breakdown of the crane.
9. Watch the laying of the cable when reeling in - the wrong direction, overlaps, etc. lead to jerking, snagging, and tearing.
10. Violation of the order of installation of the manipulator outriggers leads to the installation overturning. The use of standard supports for supports is mandatory. Please note that the maximum extended boom increases the possibility of tipping over. When the boom radius exceeds 9 m, the use of rear supports is mandatory.
11. In conditions of negative temperatures, neglecting the rules for warming up the hydraulic system established by the manufacturer leads to failures in the operation of the hydraulic unit and creates the possibility of the load hanging in a dangerous position.
12. Prolonged operation at high speeds of the hydraulic system pump leads to heating of the oil mixture. Overheating of the working fluid or its insufficient volume lead to failure of the crane manipulator hydraulic system.
13. Regularly lubricate the boom roller bearings and support shafts.
14. Do not delay the repair of “leaking” and “sweating” hydraulic cylinders and connections. At peak loads they will fail first.

Important! Remember a simple rule - prevention in all cases is cheaper than repairs that require the purchase of expensive spare parts. Compliance with the above-mentioned operating features of the Tadano CMU will make the operation of the unit long-term and maximally functional. From the following video you will learn how the functionality of the Tadano CMU is checked:

From the following video you will learn how to check the performance of the Tadano CMU:

Rules for caring for CMU Tadano

Each CMU model has its own recommendations for use and maintenance, but there are general rules and guidelines:

Before lifting the load :

• the car is installed on the surface of the ground or road strictly horizontally - checked with a level;
• for installation under outriggers, use only “standard” pads;
• the cargo platform cannot be lifted with a winch;
• when the load is located at a distance from the machine, do not pull it up;
• do not swing the lifted load on the hook ;

It is extremely important to monitor the overload sensor.

After loading ( before driving or parking ):

• fix the hook (hook) in one of 2 ways: use the “pressing hook” option from the remote control, or hook the hook to a sling fixed in the body;
• fix and check the immobility of the supports;
• when the vehicle is moving, the CMU drive must be turned off;
• ensure that the cable is wound correctly and do not allow twisting or overlap - this will lead to an accident and breakdown;
• When working with maximum load, you cannot extend the telescope; you must raise the boom to the maximum possible angle using a winch.
• transport position of the boom - against or along the platform .

General technical recommendations : _

• fill the hydraulic system only with recommended compounds, do not allow dirt, water, or foreign inclusions to enter;
• do not deviate from the maintenance and lubrication charts of the components and mechanisms of the CMU;
• at negative temperatures, it is necessary to preheat the CMU; an unheated manipulator leads to failure;
• Prolonged operation of the pump at high speeds leads to overheating of the oil mixture.