Jcb 1cx: technical characteristics of mini excavator loader

Hard-working "gnome" from JCB

JCB 1CX is a small-sized all-wheel drive backhoe loader that combines the capabilities of two types of special equipment: a mini skid steer loader and a mini excavator.
The manufacturer positions this equipment as “a compact intelligent machine with a wide range of special features and options.” With such mini-dimensions (the width of the backhoe loader is only 1.4 m), coupled with the function of turning around its axis, the JCB 1CX has the ability to work in almost any, even the most cramped, conditions. This equipment is intended for the following work (including on soft soils and in confined spaces): transportation, loading and unloading, snow removal, earthmoving. Naturally, the compact JCB 1CX backhoe loader is not particularly strong: this special equipment is capable of handling loads weighing up to 600 kg.

The main advantages of this backhoe loader are its maneuverability, productivity, versatility and versatility. the system prevents By the way, a specially designed system protects the JCB 1CX from lifting excessive weights that can lead to capsizing.

The manufacturer has done everything possible to maximize the versatility of the JCB 1CX. A good selection of optional equipment allows you to easily and quickly adapt this backhoe loader to specific operating conditions, providing a high level of performance in various applications.

Features of the device and operation

As for the characteristic properties of the excavator and loader, the JCB 1CX is capable of skidding, which is characteristic of a loader, and also perform excavation work with high efficiency, almost like a full-size excavator. The profitability of the application is due to the cost-effectiveness of this technology.

The design of the backhoe loader is designed for long periods of intensive work in difficult conditions. The engine compartment is cleverly and conveniently located, which makes it easy and quick to inspect and maintain the engine.

On the side panel there is a machine hour meter and light indicators that are activated during emergency operation of the equipment. Electrical network connectors with insulation do not allow dust and moisture to pass through, which complies with modern IP quality standards. Headlights are installed both at the front and at the rear of the special vehicle. They are somewhat raised, and this increases visibility when performing work in the dark.

The JCB 1CX's build quality comes from precision machining that ensures that pins and bushings are installed within tolerances. For steel products, shot blasting is required, followed by washing with crystalline phosphate. This technology increases the service life of steel elements.

To ensure work in difficult conditions, loader parts are checked for exposure to high temperatures, chemically active substances, salt, oil and solar radiation. Quality control is carried out by calculating a machine model using FEM, testing on benches and other methods of checking products. Testing guarantees the final high strength and reliability of special equipment.

To ensure startup in the cold season, tests are provided in a refrigeration unit. In general, the JCB 1CX engine is always ready to start even at very low temperatures of about -20 degrees.

The JCB 1CX backhoe loader is equipped with a large one-piece hinged hood and removable side panels. This guarantees easy access to the main functional units. Access is from ground level.

The excavator unit does not exceed the specified dimensions, since it is built into the body. For driving on public roads, a system for securing working parts within a special vehicle is designed. It guarantees safety not only during transportation, but also during the execution of assigned work tasks.

Loading work is carried out by the front working body, and earth-moving work is carried out using a boom mechanism located at the rear. The reliable design guarantees a full range of work without the need to install additional parts.

Features of JCB mini loaders

This special equipment has the following features:

1. The six-speed transmission combined with high torque allows you to work under any load.
2. The hydraulic system provides a smooth change in power depending on the load. These parameters are achieved through the use of pumps with a variable volume of working fluid.
3. The operator has a good overview thanks to the spacious cab with large windows.
4. Convenient control with high smoothness allows for precise movement of the bucket.
5. Increased noise and vibration insulation reduces operator fatigue even during prolonged work.
6. The SRS Automatic Stabilization System significantly reduces load loss and also reduces movement vibrations, thereby reducing cycle times and, in turn, increasing productivity.
7. The special layout provides easy access to the main components.
8. Thanks to hydraulic removable carriages, the scope of application of loaders is significantly expanded.
9. A special electronic system monitors the technical condition of the machine, promptly informing the operator of any malfunctions that occur.
10. Optional electronic auto systems help avoid cargo loss and also increase productivity.
11. The wide-opening hood provides easy access to the main components of the excavator.
12. High quality spare parts significantly reduce wear on parts and, as a result, extend the service life of the loader.
13. The reinforced cab structure protects the operator when heavy objects fall or the truck tips over.
14. The loaders comply with European standards regarding harmful emissions and noise.
15. Servo-assisted brakes provide efficient and precise operation.

Modifications

The standard machine with pneumatic wheels is the JCB 1CX. The backhoe loader with a high-power hydraulic system (100 liters per minute) is the JCB 1CX HF . And the JCB 1СХТ is a crawler-mounted backhoe loader equipped with a bucket with a capacity that is 14% larger than the volume of the standard model. This modification has increased productivity and stability, and is capable of working with a base slope of up to 31 percent).

Excavator

A fully integrated rear working element and a telescopic handle with lateral displacement are mounted on the excavator. Its use guarantees high productivity when excavating along walls. Thanks to this opportunity, this special equipment can be especially successfully used in excavation work on narrow streets and cramped courtyards in cities, and in laying communications in close proximity to buildings.

The backhoe of the JCB 1CX excavator is equipped with full lateral movement with a range of 3.38 m. The excavator is equipped with a universal Quickhitch system, which allows you to replace all working accessories in a short time and with minimal effort.

As an additional option, the installation of a special mechanical quick-release carriage of the company’s own production is offered. Thanks to this device, a reduction in time spent on replacing working parts is achieved.

Engine "JCB 1CX"

The backhoe loader engine complies with Tier-3 standards. This is a four-cylinder diesel atmospheric power unit of the Perkins brand, with a working volume of 2.2 liters. Engine model – “404D-22”. This motor has a power of 36 kW, or 49 horsepower. The maximum torque is 135 N.m (at 2800 rpm).

Our own development is a power monitoring system, which is responsible for the ability to adjust the power of the drives. This eliminates the “stopping” of the machine, ensuring its stable reliability during any operation. Diesel fuel consumption is about three liters per hour of operation (but, of course, depends on the conditions of the specific application and loads).

The diesel fuel tank is installed on the side and has a volume of 45 liters. It is plastic, the tank lid is equipped with a lock. During operation, the operator is aware of the amount of diesel fuel in the tank, since the corresponding indicator is constantly in his field of vision. Oil volume – 5 liters. The volume of liquid in the cooling system is 8 liters.

Transmission and chassis

At the heart of the JCB 1CX is a frame made of high-strength steel, on which the axles are rigidly fixed. The transmission on the JCB 1CX is fully servo-controlled hydrostatic, from the well-known one, developing full power over the entire speed range. The number of gears is one forward and one back. The speed of the backhoe loader is 11 km/h - both forward and backward.

The chassis of the JCB 1CX backhoe loader is made in one piece, which guarantees high reliability and durability when working in difficult conditions. Thanks to the high strength of the chassis and main machine parts, a significant reduction in downtime is achieved.

The loader's maneuverability is due to its high ground clearance and reduced turning radius. This makes it possible for the equipment to carry out work in rough terrain and in small areas.

In the tracked version, the width of the JCB 1CX tracks is 0.32 m, and the total support area is 0.8 m2. This guarantees low pressure on the base, good maneuverability and the ability to perform assigned tasks in various conditions.

Description and characteristics of JCB mini loaders

JCB 403

This small-sized universal loader finds a wide range of applications - from construction to agricultural work. It is distinguished by efficiency, economy and high speed in performing assigned tasks.

The JCB 403 excavator has the following features:

1. Increased bucket volume and significant height: unloading allows for rapid movement of goods.
2. The hydrostatic drive greatly simplifies control.
3. Hydraulic motors located on all wheels provide high ground clearance due to the absence of driveshafts, which increases protection of the lower part of the body.
4. High productivity and travel speed (15 km/h) are possible thanks to a powerful engine.
5. Short cycle times.
6. Compact dimensions, increased strength and maneuverability allow the machine to be used for the most difficult working conditions, especially in confined spaces.
7. Ability to use a variety of attachments such as forks, buckets, and silos and forks.

The technical characteristics of this model are in the table below.

JCB 406

JCB 406 mini loaders are compact, unrivaled maneuverability and easy to operate. The machine can perform a wide range of jobs due to its ease of operation.

Let us note some features of this model:

• high performance indicators;
• thanks to its compact overall dimensions, the model can make sharp turns and work in tight spaces;
• articulated chassis design allows for increased maneuverability and optimizes the process of moving cargo;
• Thanks to the hydraulic quick coupling, quick installation of the required attachments is possible;
• the hydraulic system is made with 3 or 4 spools;
• a large selection of tires and attachments for various types of work;
• 2-speed hydrostatic drive allows you to perform particularly heavy work;
• one lever is used for manual control;
• long periods between maintenance reduce the cost of servicing the loader;
• all-wheel drive hydraulic transmission provides high traction force (regardless of load), reduced tire wear, and low operating costs;
• high performance is achieved thanks to the powerful JCB Kohler diesel engine;
• rear lights are recessed into the body;
• transport speed - 20 km/h.

The technical characteristics of this machine can be viewed in the table below.

JCB 409

This powerful mini loader is used for road construction, public utilities and industrial construction. The machine can be used in confined spaces.

Here are some features of this forklift:

1. Redesigned narrow handles provide increased visibility, allowing the driver to move palletized loads faster.
2. Increased productivity is achieved with independent arm hydraulics.
3. When equipped with optional loading forks, the forklift can easily lift 2500 kg.
4. The machine's unsurpassed maneuverability is ensured thanks to the innovative design of the oscillating beam, which, among other things, does not allow the wheels to leave the ground on uneven surfaces.
5. Maximum speed is 30 km/h.

The technical parameters of this loader are in the table below.

JCB 411 and JCB 411 HT

The JCB 411 and JCB 411 HT compact loaders are equipped with a Super High Lift boom. They can reach a maximum transport speed of 37.5 km/h. JCB 411 HT has a higher load capacity.

JCB 411HT

JCB 411HT

Some technical parameters of these machines can be seen in the table below.

Hydraulic system

As standard, the JCB 1CX is equipped with a hydraulic system with a capacity of 45 liters per minute. Optionally, this equipment is also equipped with a hydraulic system with a capacity of 100 liters per minute. It ensures the efficient operation of a variety of attachments, including hole drills, leveling cutters, and trenchers.

During the production of the backhoe loader, hydraulic hoses are placed in special protective boxes, which prevents damage and also increases wear resistance and service life. Replacing elements of the hydraulic system does not require much time, thanks to convenient access to them.

In general, the JCB 1CX hydraulics are equipped with a system for quickly replacing working parts with hydraulic connection elements. To dismantle and install attachments, the operator often does not even need to leave his workplace in the cab.

The volume of oil in the hydraulic system can be determined at any time by a special indicator located at the rear. Filter replacement can be done from ground level. To protect the hydraulic system and reduce the size of contaminants, the hydraulic fluid tank is filled with special “OptimumPerformance” oil.

The maximum hydraulic system pressure with manual control is 207 bar; when the EasyControl system is activated – 220 bar.

Technical specifications in numbers

• Overall dimensions – 3.57 m x 1.8 m x 2.23 m.
• Wheelbase – 1.07 m.
• Operating weight – 3238 kg.
• Loader bucket capacity – 0.31 cubic meters. m.
• The width of the loader bucket is 1,430 m.
• Reach at maximum unloading height – 300 mm.
• Maximum digging depth is 3.08 m.
• Digging depth when folded is 2.551 m.
• Reach from the articulated joint when folded is 3.38 m.
• Reach when loaded at height when folded - 1.792 m.
• The reach of the boom equipment is 3.91 m.
• Ground clearance on stabilizers - 0.27 m.
• Ground clearance along the rotary carriage of the excavator is 0.33 m.
• Engine power – 49 horsepower (37.3 kW).
• Operating voltage – 12V.
• The generator current is 50 Amperes.

Specifications

• Load capacity/total weight – 1020/3495 kg
• Tipping load – 2225 kg
• Power plant – diesel, 84 liters. s., 360 N/m
• Engine name – Dieselmax T-63
• Speed ​​– 20 km/h
• Ground clearance – 238 mm
• Wheelbase volume – 1220 mm
• Dimensions – 3690/1830/2090 mm
• Suspension point height – 3175 mm
• Digging depth/unloading height – 10/2460 mm
• Working body – bucket
• Bucket volume – 0.47 cubic meters
• The width of the cutting edge of the bucket is 1850 mm.

Operator's workplace

The JCB 1CX backhoe loader is available on the market in versions with an open workplace or a closed cabin. The enclosed cabin is equipped with a heating system, and air conditioning is an additional option. In total, the JCB 1CX cabin climate control equipment includes a 3-speed fan and heater, air ducts to the rear and front windows of the closed cabin.

The open cabin is equipped with a standard or reduced canopy (if it is assumed that the loader will work not only in the open air, but also in warehouses). The standard height of the cab top is 2.26 m - on 7x15 tires, 2.25 m - on 10x16.5 tires, 2.4 meters - on crawler tracks; low - 2.11 m - on 7x15 tires, 2.1 m - on 10x16.5 tires, 2.23 meters - on crawler tracks; .

For ease of loading and unloading operations, it is possible to rotate the operator's seat by 0.75 turns. This function is provided within the framework of a special “Easy Control” system. Switching to the excavator control mode occurs after turning the chair back and turning on the switch.

The modern level of protection during operation is achieved through the installation of an advanced safety system that protects the operator from falling objects (meets ROPS and FOPS standards). Also, to increase the safety of the JCB 1CX, there are wide steps with anti-slip coating and three points of support for the operator - when entering and exiting.

The instrument panel, which is located on the right hand of the operator’s seat, is equipped with an ignition switch, lighting switch, parking brake switch, control switch, machine hour meter, and indicator lights. A sound signal is also installed here. The quality of the electrical network is established in accordance with the IP69 standard. When moving backwards, the special vehicle emits an audible warning signal.

For movement on public roads, a yellow flashing light is provided. As additional options, it is possible to install an additional protective grille on the front glass, rear-view mirrors, and a fire extinguisher.

Device Features

• The economical operation of the JCB 225 loader has a positive impact on the cost of ownership of the device. Operation of the product is 16% cheaper than the closest analogues. This is confirmed by the high SAE rating, as well as factory testing and owner reviews. As a result, according to calculations, fuel efficiency is expressed in annual savings of about 4000 liters of fuel. In addition, we note the rather low prices for consumables for the JCB 225 mini-loader, as well as various components and assemblies. Maintenance is carried out according to regulations, since any unscheduled breakdowns are practically excluded - largely thanks to sensors and instrumentation that regularly monitor the operation of attachments and machine components, and in which case they warn in advance about problems so that they do not develop into more serious problems .

• Comfortable work for the operator is due to various features of the cabin. In particular, we pay attention to the wide glass area at the front, rear and sides, as well as the adjustment of the seat and steering column - to adjust the optimal position of the workspace. Comfort is also influenced by the location of controls, levers and switches, which are combined into one joystick, located almost at the operator’s fingertips. The package also includes a cabin heating system, which is very important in the frosty season. The presence of small niches and “secret” compartments will allow you to restore order in the cabin and hide small things. For ease of access to the cabin, there is a step, as well as a fairly wide doorway. If necessary, you can turn on an additional lighting system in the cabin, as well as outside the car - for example, for working in the dark.

• High performance is ensured by an economical and powerful diesel engine, which develops high traction characteristics. It is located longitudinally. The motor is equipped with cooling and preheating systems. The potential of the power plant is sufficient to unleash 100% of the full power of mounted implements and other moving parts, as well as to develop maximum lifting capacity.

Attachments

The universal working body is a “6 in 1” bucket, which is intended for digging pits and trenches, for loading, leveling areas, backfilling, and grabbing loads. Can also be used as bulldozer equipment.

The already mentioned quick-release carriage for the rear implement reduces downtime for replacing attachments.

A special telescopic handle increases the digging depth, loading height and expands the working area.

Covers on the outrigger supports eliminate the possibility of damage to the asphalt surface when the loader is operating in the public sector.

Purpose

JCB 225 is a multi-purpose loading device designed to perform various operations in agriculture, industry, construction and public utilities. In particular, the equipment is in great demand in earthmoving operations. When connecting narrow-profile equipment, you can perform a variety of work with the soil, including hilling, harrowing, plowing the soil, as well as mowing grass and leveling lawns, carrying out loading and unloading and transportation tasks. The machine also performs these procedures in construction - it transports concrete structures, bulk materials, removes construction waste, and also takes an active part in installation work - for example, it can be pothole repairs of roads, sidewalks, roadways, etc. In addition, the machine under consideration The model works great in the public utility sector, effectively removing all dust and debris from pedestrian paths, city and country roads. So, with the right attachments, the JCB 225 can handle any task.

Owner reviews

Virtually every owner and operator describes the JCB 1CX as an exceptionally comfortable purpose-built machine. With such compact dimensions, this backhoe loader can become simply an indispensable assistant on some construction sites. According to its scale, work is assigned to it, and there is always a lot of such work in any city. Naturally, there is no point in digging pits on a JCB 1CX. But to do the “fine jewelry” work of laying trenches near buildings, and simply quickly “making holes in the ground” in the right places (including such tight places where a full-size excavator cannot turn around) is always welcome. The JCB 1CX is no less convenient as a loader: it works accurately, quickly, accurately, and the controls are convenient and pleasant.

However, given the high cost of this backhoe loader, many express doubts about the advisability of purchasing it. They say it will take a very long time to pay off, and where can one find so much work to load it uninterruptedly? Moreover, in any city there is now no shortage of cheap labor from the Central Asian republics, which will readily perform the same excavation work by hand. In addition, in order to transport the JCB 1CX from site to site, you will also have to purchase a trailer.

If we turn to European experience, we will see that in EU countries such compact equipment is very common. This means that our interest in mini-equipment will increase, along with its specific application. Indeed, very often conditions do not allow launching a full-size backhoe loader onto a site. For example, when a client has paving slabs laid or landscape design has been completed. Or the work needs to be done in greenhouses or warehouses, with passages of 1.5 m. Etc., etc.

Price of JCB 1CX backhoe loader in Russia

In Russia, JCB 1CX, according to data for 2022, is sold by Lonmadi, an official dealer, at a price of three million rubles. The market for used equipment of this brand in Russia and the CIS has not yet developed.

The JCB 1CX has a low center of gravity, a feature that increases structural stability and operational safety. Skid rotation provides the ability to turn the backhoe loader around its own axis, which guarantees its maneuverability and mobility in any working conditions. The JCB 1CX is offered on the market both on pneumatic wheels and on crawler tracks.

Servo-driven joysticks are used as controls, reducing operator fatigue during operation. Manual elements require connection to an auxiliary hydraulic line. Low force control handles provide easy, precise control of the loader and transmission.

General characteristics

The brand's skid steer wheeled loaders include nine models. The Russian market has everything:

• 135, 155, 175, 190, 205 - with a small platform (their load capacity ranges from 612 to 930 kg, and if you raise the hinge pin all the way, the height will be 3 m);
• 250, 260, 300, 330 - with a large one (g/p 1146-1495, machine height from 3.2 m to 3.225 m).

The method of lifting the boom in a line can be either radial or vertical.

These machines are used for small-scale work, mainly for loading bulk and fine-grained materials. Other areas of application are landscaping, waste disposal. In general, the coverage of economic sectors is very wide: agriculture, warehouses, utilities, forestry, port logistics, construction and industry.

Mini loaders perform excellently where mobility and maneuverability in confined spaces are especially important.

The models in the line are convenient, economical to maintain, safe, productive, and equipped with an ergonomic cabin.