Wiring diagram ZIL bull
The ZIL “Bychok” truck appeared a long time ago, but it is still popular.
It is known for its high power, excellent load capacity and good on-road maneuverability. Production of models 5301 at the Likhachev plant began in the mid-nineties, at that time the enterprise specialized in the manufacture of equipment with a load capacity of up to three tons. Experts did not experiment and come up with unusual additions. The classic electrical circuit of the ZIL 5301 “Bychok” was installed, which does not require special operating measures. And many experienced drivers and electricians, if necessary, can independently repair its elements without the use of special equipment. But it’s still worth considering the design features of the truck and the main elements of the mechanism.
Scheme ZIL 433100 - car diagrams
Electrical equipment and schematic diagram of the ZIL 433100 truck. Designed for repair work and vehicle maintenance. Provided free of charge to all site visitors. To increase the size and save it on your computer, click on the diagram.Electrical diagram ZIL-433100
Second version of the scheme
11.5208 Glass and headlight washer 4331-5208100 114-3730166 Heater electric motor resistance SE300-B 118K-3709410 Heater electric motor switch 130-3704010-A Ignition switch VK350 assembly 130-3708110-B Relay old tera RS502 130-3710110 Switch type 11.3704 push-button 130- 3715060-A Engine compartment lamp PD308A assembled 130-3721020-02 Sound signal S311-01 130-3721225 Universal relay 111.3747 130-3722105 Fuse 6A ZIL 433100 130-3722210 Fuse 7.5A 131-3702010-11 Relay-regulator type PP132A assembled 131-3710136-B Switch type VK-403 assembly 131-3714320-B Cabin light PK142 131-3733010-B Valve solenoid 131T-3828010 Water temperature indicator sensor 133ВЯ-3703010 Charged battery with electrolyte 133ВЯ-37 03011 Rechargeable battery 6ST-190TR dry charged without electrolyte 133ВЯ-3724096 Battery battery wire—mass switch 133ВЯ-3740010 Torch pin spark plug 12 V type 13.3740 133ВЯ-3740104 Electric thermal relay type 14.3741 for electric torch heater 133ВЯ-37401 61 Solenoid valve 12 V type 13.3741 133ВЯ-3803135 Parking brake warning lamp breaker type RS492 assembled 133ГЯ-3715020 Plug socket for portable lamp PS400 133ГЯ-3722105 Fuse PR119B-01 10A 2541.3813 Electronic tachometer assembly 36.3801 Instrument cluster assembly 431410-3715020 Plug socket village portable lamp 47K 431410-3720010 Brake signal switch MM125D or 2802.3829 assembled 431410 -3722075-10 Thermobimetallic push-button fuse 15 A, 293.3722 or PR315 431410-3722148 Fuse 10 A, PR310 or 292.3722 ZIL 433100 431410-3722150 Thermobimetallic push-button fuse 15 A, 2 93.3722 or PR315 431410-3723043 4-terminal connecting panel assembled 431410- 3723076 2-terminal connecting panel 14.3723 431410-3829030 Oil pressure indicator sensor MM111D 431410-3830300 Emergency pressure drop sensor type MM124D assembled 431411-3722230 Fuse 30A, PR3 or 291. 37 22 4331-3701010-10 Brush holder assembly 4331-3708010-10 Starter ST142B1 4331-3709058-10 Windshield wiper switch 9912.3709 4331-3709060-10 Combined light switch 1112.3769 4331-3710210-01 Rear view mirror heater switch 3832.3710-02.23 4331-371 0210-02 Rear view mirror heater switch 3832.3710-02.23 4331-3710210-41 Rear view mirror heater switch 3832.3710-02.23 4331-3710210-42 Rear view mirror heater switch 3832.3710-02.23 4331-3710210-51 Differential lock switch, 3832.3710-10.28 4331-3710210-52 Switch off Differential lock maker, 3832.3710-10.28 4331-3710210-71 Rear fog light switch 3832.3710-02.04 4331-3710210-72 Rear fog light switch, 3832.3710-02.04 4331-3710412 Side lights and headlight switch 4331-3710510 Hazard warning light switch 4331-3 710570 Instrument panel lighting switch VK416B-01 4331-3711010 -10 Headlight FG 150-G1 4331-3712010 Front lamp FP130 4331-3714010-10 Cabin lamp 111.3714 4331-3716010 Rear right lamp FP130 4331-3716011 Rear left lamp FP130-B 433 1-3716350-01 Rear fog lamp 2452.3716 assembled 4331-3721300 Buzzer RS508 or 733.3747-01 4331-3723100 Trailer socket PS300A3-100 4331-3724010-10 Middle wiring harness 4331-3724032 Upper wiring harness assembly 4331-37240 44-10 Rear right wiring harness 4331-3724045-10 Wiring harness rear left 4331-3724074-10 Wiring harness for warning lights 4331-3724080-10 Wiring harness for rear right light 4331-3724081-20 Wiring harness for rear left light 4331-3724087 Wiring harness for coolant level indicator 4331-3724090 Starter-frame wire 4331-3724094- 10 Jumper wire between batteries 4331-3724096 Battery-mass switch wire 4331-3724114 TVB wiring harness 4331-3724160-10 Rear contour light wire 4331-3724161-10 Front contour lamp wiring harness 4331-3724375 Wire harness ov to the lights of the road train 4331 -3724421 Ground jumper from engine to cab 4331-3724548 Wiring harness for headlights and headlights 4331-3724594 Wiring harness for starter 4331-3724644 Wiring harness for right headlight 4331-3724645 Wiring harness for left headlight 4331-3724691 Ground sensor wire a ZIL 433100 4331-3726026 -01 Turn signal breaker relay RS950-P 4331-3726038-10 Road train lamp and direction indicators 51-3726 4331-3730024 Heater electric motor assembly 4331-3737010 Remote battery switch 49.3710 4331-3738044-10 F rear marker assy 35.3731 4331 -3738045-10 Front marker lamp assembly 36.3731 4331-3742010 Transformer rectifier block 1212.3759 4331-3747100-10 Electromagnetic valve assembly 4331-3805010-30 Instrument panel 18.3805-10 433 1-3827010 Fuel level indicator sensor 5302.3827 4331-3828030 Cooling overheat indicator sensor fluid TM111 4331-3829010 Oil pressure indicator sensor MM355 4331-5205010 Windshield wiper 35.5205 4331-8201055 Mirror heater 20.3741 433101-3724091 Battery-starter wire 43313724147 Signal ground wire 4421-3717010 License plate light FP131 4421-3724031 Mirror heater harness 4573720043 Rear light stroke FP135-V 48.3802 Speedometer assembly
Fuse and relay block diagram ZIL 433100
130-3721225 Universal relay 111.3747 130-3722210 Fuse 7.5A 130S-3722105 Thermal bimetallic fuse PR310 10A 133ВЯ-3740104 Electric thermal relay type 14.3741 for electric torch heater 201418-P29 Bolt 220082-P29 Screw 220084-P29 Screw 220103-P29 Screw 250464-P29 Nut 250464- P8 Nut 252003-P29 Washer 252004-P29 Washer 252133-P2 Spring washer 252154-P2 Spring washer 252234-P2 Washer 431410-3722075-10 Thermal bimetallic push-button fuse 15 A, 293.3722 or PR3 15 431410-3722148 Fuse 10 A, PR310 or 292.3722 431410- 3722150 Thermal bimetallic push-button fuse 15 A, 293.3722 or PR315 431411-3722230 Fuse 30A, PR3 or 291. 3722 4331-3722250 Fuse mounting panel 4331-3726026-01 Relay-interrupter for direction indicators RS 950-P 4331-3726473 Relay mounting panel
Diagram of pre-heater ZIL-433100
114-3730166 Resistance 120-3722150 Fuse 20A 130-3710110 Switch type 11.3704 push-button 130С-3722105 Thermobimetallic fuse PR310 10А 130С-3741036 Fuel heater 15.8106700 Bunch wire assembly 151.8106000 Heater assembly 151.8106000-01 Heater assembly 351-3730010 Circulation pump ZIL 433100 4331-3709440 Manual control switch VK343-02.16 4331-3709460-01 Valve switch P150-06.06 4331-3710016 Switch plug 4331-3710470 Heater switch VK343-01.49 4331-373002 4 Heater electric motor assembly 4331-3737010 Remote battery switch 49.3710 4331-3761114 Thermostat 44.3761000 4331-3761134 Heater control unit 4331-3761152-10 Wiring harness 4331-3761154 Additional harness 4331-3803025-07 Reserve alarm 2202.3803-32 4331-3803025-08 Signaling device for turning on the hand-held remote control 2202.3803-31
| Fuel saver |
| A new development is a magnetic attachment that reduces the consumption of gasoline or diesel fuel in a car. |
Background
The history of the production of the ZIL “Bychok” or 5301 truck is quite interesting. In 1992, at the Likhachev plant there were no designs for vehicles of a class with a load capacity of 3 tons. For this reason, the company decided to take as a basis already proven projects and developments from Daimler-Benz AG.
In 1993, the company produced a prototype of this model. It was based on the basic elements and power units from the Mercedes-Benz T2. But domestic engineers examined the features of the structure and mechanism of German cars, and were able to remake them so that they met the needs of Russian drivers, could withstand the roads, and also adapt to the realities of the market.
In 1996–1997, the company produced a modular body platform with an all-metal base; it was used for vans that consisted of two, three, four sections, and their capacity was up to 20.5 m3. Small dimensions, low loading height - all this helped create options for cargo and passenger transportation with a 6-seat cabin and a small cargo compartment.
At the initial stage, “Bychok” was equipped with diesel engines MMZ D-245.10, MMZ D-245.9 and MMZ D-245.12S, all of which belong to zero environmental class. But in 2005, the manufacturer decided to make changes; he began to supplement the trucks with the MMZ D-245.9 E2 engine. And already in 2008 they began to use MMZ D-245.9 E3.
Scheme ZIL 433360 - car diagrams
Electrical equipment and schematic diagram of the ZIL 433360 truck. Designed for repair work and vehicle maintenance. Provided free of charge to all site visitors. To increase the size and save it on your computer, click on the diagram.Electrical diagram ZIL 433360
Scheme elements - number and description:
11.5208 Glass and headlight washer 4331-5208100 111.3714010 Cabin light ZIL 433360 114-3730166 Resistor ZIL 433360 118K-3709410 Heater electric motor switch 118K-3710470 Switch VK343-0 1.17 118K-3730024 Electric heater motor ME272-B assembled 120-3715020-B Portable plug socket 47-K lamps assembled 120-3722150 Fuse 20A 130-3701010-21 Generator 32.3701 assembled 130-3702010-11 Voltage regulator 201.3702 assembled 130-3703010-A Rechargeable battery with electrolyte 130-3705010- B Ignition coil B114-B 130 -3705050 Ignition coil circuit resistor SE107 130-3706010-30 Distributor 46.3706 130-3707010-A Type A11-A spark plug assembly 130-3707090-B Wire to the spark plug of the first cylinder assembly 130-3707095-B Wire to the second spark plug cylinder in assembly 130-3707100-B Wire to the spark plug of the third cylinder, assembly 130-3707105-B Wire to the spark plug of the fourth cylinder, assembly 130-3707110-B Wire to the spark plug of the fifth cylinder, assy -3707118-B Interference suppression resistance SE110 130-3707120-B Wire to the spark plug of the seventh cylinder assembly 130-3707125-B Wire to the spark plug of the eighth cylinder assembly 130-3708110-A Starter relay RS502 130-3711010 Headlight FG150G1 in assembly 130-3712010- B Front lamp PF130 assembled 130-3715060-A Engine compartment lamp PD308A assembled 130-3716010 Rear right lamp FP130-B or 357.3716 assembled 130-3716011 Rear left lamp FP130 or 357.3716 assembled 130- 3721020-02 Sound signal S311-01 130-3721225 Universal relay 111.3747 130-3721300 Noise signal RS508 130-3722105 Fuse 6A 130-3722210 Fuse 7.5A ZIL 433360 130-3724172-A2 Wire battery-starter assembly 130- 3734010-01 Transistor switch TK102A 130-3761026- 01 Fixed contact ZIL 433360 130-3808012-A Coolant temperature indicator sensor TM100-B 130-3808014 Coolant emergency overheating indicator sensor TM111-05 130-3827010 Fuel level indicator sensor type BM165-B 130S-3722105 Thermal fuse metal PR310 10A 131- 3703140 Battery mass switch type VK318-B 131-3703200 Battery wire to battery mass switch assembly Price 131-3710136-11 Reversing light switch VK-403 or 52.3710 131-3714320-B Cabin lamp PK142 131-3724316 Pro water mass plug socket portable lamp assembly 131-3733010-B Valve electromagnet ZIL 433360 133ВЯ-3803135 Parking brake warning lamp breaker type RS492 assembled 133ГЯ-3722105 Fuse PR119B-01 10A 161.3801 Instrument cluster assembly 2402 .3716010 Rear fog lamp 24.3716 25.3802 Speedometer 35.5205 Electric wiper motor 375Ya4 -3707150-B Wire ignition coil-distributor assembly 3802.3710000-04 Rear view mirror heater switch 3802.3710-02.23 3802.3710000-06 Road train lights switch 3802.3710-02.38 3802.3710000-10 Switch off Attachment for rear fog lamp 3802.3710-02.04 40-3709000 Windshield wiper switch 40.3709 assembled 431410 -3720010 Brake signal switch MM125D or 2802.3829 assembled 431410-3722075 Thermobimetallic push-button fuse PR315, 15A 431410-3723043 4-terminal connecting panel assembled 431410-3829030 Indicator sensor and oil pressure MM111D 431410-3830300 Emergency pressure drop sensor type MM124D assembled 4321 -3724031 Wiring harness for mirror heater assembly 4331-3708500 Instrument and starter switch VK350 4331-3709412 Switch for side lights and headlights P147-04.04 4331-3710510 Hazard warning light switch 4331-3723100 Plug socket trailer PS300A3-100 4331-3724032 Wiring harness upper assembly 4331-3726026-01 Relay-interrupter turn indicators RS950-P 4331-3829010 Oil pressure indicator sensor MM355 4331-8201055 Mirror heater 20.3741 433360-3724010 Middle wiring harness assembly 433360-37 24022 Wiring harness of the EPHH control unit and maximum frequency limiter crank rotation 433360-3724044 Rear right wiring harness assembly 433360-3724045-10 Rear left wiring harness assembly 433360-3724074 Alarm wiring harness assembly 433360-3724080 Rear right light wiring harness assembly 433360 -3724081 Rear left light wiring harness assembled 433360-3724102-10 Cabin-frame wire assembly 433360-3724375 Wiring harness for road train lights, assembled 433360-3724594 Starter wiring harness, assembled 442160-3724010 Medium wiring harness, assembled ZIL 433360 44216 0-3724044 Rear right wiring harness assembly 442160 -3724045-10 Rear left wiring harness assembly 45 7372 0043 Reversing lamp FP135-V 45 7374 3331 Road train identification lamp and turn indicators UP101-01 494560-3724044-10 Rear right wiring harness assembly 5802.374 7000 Engine speed limiter valve 6302.3761000 Unit of self-propelled control system EPCH and maximum crankshaft speed limiter 6302.3761 66-3709000 Turn signal and light switch 66.3709 assembled A-32356 Alarm 12.3803 VK416B-3709000-01 Instrument panel lighting regulator VK416B-0 1 ST230K1-3708000 ST230K1 starter assembly
Installation diagram of the fuse and relay box ZIL 433360
120-3722150 Fuse 20A 130-3702010-11 Voltage regulator 201.3702 assembled 130-3721225 Universal relay 111.3747 130-3722210 Fuse 7.5A 130С-3722105 Thermobimetallic fuse PR310 10A 201418-P29 Bolt 220078-P29 Screw 220082-P29 Screw 220084-P29 Screw 220103-P29 Screw 250464-P29 Nut 250508-P29 Nut 252003-P29 Washer 252004-P29 Washer 252133-P2 Spring washer 252154-P2 Spring washer 252234-P2 Washer 431410-37 22075 Thermobimetallic push-button fuse PR315, 15A 4331-3722250 Fuse mounting panel 4331-3726026-01 Turn signal breaker relay RS950-P 433360-3726473 Fuse panel
Headlight, front light, dome light, cab light, turn signal light and signal light
111.3714010 Cabin lamp 130-3711010 Headlight FG150G1, assembled 130-3712010-B Front lamp PF130, assembled 130-3712016-B Gasket 130-3712154 Clamp cover cover 131-3714320-B Lantern cabin PK142 131-3726041 Signal light gasket 250462-P29 Nut 250464-P29 Nut 252003-P8 Washer 252132-P2 Spring washer 252133-P2 Spring washer 252233-P29 Toothed washer 34 6621 2134 Incandescent lamp A12-5 34 6621 2135 Incandescent lamp AC 12-5 34 6621 2136 Incandescent lamp A12-21-3 43.31-3711035-01 Headlight and front lamp casing 4331-2803010 Front buffer ZIL 433360 4331-3711035-01 Headlight and front lamp casing 45 7374 3331 Road train identification lamp and direction indicators UP101-01
| Fuel saver |
| A new development is a magnetic attachment that reduces the consumption of gasoline or diesel fuel in a car. |
Technical specifications
For the production of ZIL 5301 brand trucks, different engine models were used, but the 1999 units, namely MMZ D-245.12S with Euro-2 class, are especially popular among drivers.
Later in 2001, cargo vehicles began to be equipped with improved engines of the MMZ D-245.9 model. The engines have a more modern modification. They are equipped with an air pressure regulator, turbocharging, and intercooler. The maximum engine power was 136 horsepower. Since 2008, the D245.9 engine has been used.
In the table below you can see the main technical indicators of the two models.
| Criteria | MMZ D–245.12S | MMZ D–245.9 |
| Number of cylinders in the device | 4 | 4 |
| Cylinder bore size | 1.10 cm | 1.10 cm |
| Piston stroke | 1.25 cm | 1.25 cm |
| Volume indicator | 4.75 l | 4.75 l |
| To what extent does compression occur? | 15,1 | 15,1 |
| Horsepower level | 108,8 | 136 |
| Power indicator in kW | 80 | 100 |
| Fuel used | Petrol | Diesel |
| Maximum speeds indicated in documents | 95 km/h | 95 km/h |
The updated D245.9 engine is considered more powerful and economical. Diesel fuel is consumed evenly; drivers confirm that 12 liters of diesel are enough for 100 km. But for gasoline engines it requires more fuel - per 100 km consumption can reach 15-17 liters. ZIL engine models
