In order to increase labor efficiency in agriculture, specialized equipment is used. Wholesale mechanization and the use of innovative farming methods have a positive impact on productivity. Grain crushers are a type of specialized equipment that is necessary when preparing feed for livestock. Such units minimize the amount of manual labor and allow you to prepare a high-quality product.
What types of products does the device process?
Grain crusher, feed cutter, grass cutter in one device - a multifunctional device. Such grinders allow you to work with all necessary types of raw materials:
Chopper of root vegetables, vegetables and grains on 1 platform
Most devices are capable of processing 2-3 types of feed. For example: grain and grass, or grain and root vegetables, or corn cobs and root vegetables.
Differences in design
This versatility is achieved thanks to the special design of the knives. If in “specialized” units the cutting elements are made specifically for a certain type of raw material, then here they are made in such a way that they can work with any product.
In addition to knives, sieves and grates may also differ. Usually they are removable - the user changes them, choosing the desired option for a certain type of processed raw material. The unit may include several sieves of different fractions.
The package may also include a disc grater. With its help, you can grate root vegetables more finely.
Advantages and disadvantages
Among the advantages of feed choppers-grain crushers:
- space saving: one chopper will take up less space than two or three;
- saving money: 1 universal unit separately costs more than 1 specialized device, but cheaper than 2-3 separate units.
It is important to use such devices on farms that have several types of animals. Of course, for large farms, in which the number of cattle numbers in the dozens, productivity is important, and
The disadvantages include reduced performance compared to specialized devices. Universal units process raw materials a little slower.
Features of operation
In order for the device to work for a long time and properly, you must adhere to a few simple rules:
- Use the grain grinder only for processing the raw materials specified in the instructions,
- Do not use the device in the rain or in a room with high humidity,
- Before the first start, as well as after a long period of inactivity, you need to pre-warm the engine for ten minutes,
- Before starting work, you need to check the condition of all connections and fastenings,
- It is necessary to regularly clean the device from dust and grain residues, and after processing wet food, wash the knives, working chamber and sieve every time,
- The device must be stored in a dry place.
Description of the feed chopper Elektromash IKB 003
Feed chopper IKB 003 is a 3 in 1 device for preparing feed for farm animals. The device is capable of grinding grain, fruits and plant stems.
Grinded food is more easily absorbed by the body. But the better the metabolism of agricultural animals, the higher their productivity. A farm or farm usually keeps several or many animals, and it is quite labor-intensive for the owner to prepare feed by hand.
The Elektromash IKB 003 feed chopper is popular not only among livestock breeders. Due to its versatility, it is also used in other activities:
- In gardening: for processing branches, nettles, stems of herbaceous plants.
- In gardening: for preparing compost used as fertilizer for garden plants.
- In mushroom growing: using the apparatus, you can prepare mycelium (the part of mushrooms responsible for their reproduction), which is used in cultivating various types of edible mushrooms.
- In moonshine brewing: material (mass for mash) is obtained from crushed fruits for subsequent distillation through a distiller.
- In juicing and juicing: crushed root vegetables can be further pressed to obtain juice using a juicer, press or juicer.
How to do it yourself?
Making grain crushers and feed grinders with your own hands is no more difficult than making a grain crusher from a washing machine. To do this, you need not only to show certain skills and imagination, but also several components , without which this is impossible:
- An electric motor is required. For household devices, a 2 kW unit with a rotation speed of 150 revolutions is quite suitable. You can borrow from old equipment, or buy from an advertisement, fortunately they are inexpensive.
- Using a more powerful motor is not practical because energy costs will increase, and this goes against our desire to save money.
- You need cutting elements that you can make yourself or take from a blender.
- Several sieves with different diameters. It can be made manually by punching many holes with nails of different diameters.
As we can see, almost everything, with the exception of the electric motor, can be made independently.
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So, let's move on to the assembly process. Many people have old, unnecessary vacuum cleaners that just take up space in their apartment or garage.
Those who prefer not to throw everything away at once, but to leave what they call “just in case,” can use the following tips.
Actually, we don’t need the vacuum cleaner body itself, so we can safely remove the engine from it. Let's leave it alone for now and start making the base. A sheet of durable plywood is perfect for this, in the center of which you need to cut a hole - the electric motor shaft will come out through it.
Let's start making cutting knives. To do this we need a metal plate, the thickness of which should be about 2 mm. They need to be sharpened so that they are double-edged. If you don’t want to do this, you can take knives from a blender or vegetable cutter.
The finished knives must be secured to the shaft of the electric motor using nuts.
DIY grain crusher
To make a sieve, we need a metal sheet at least 70 cm long. We roll it into a ring, securing the ends with bolts. The lower part must be bent outward, but the width of this bend should not be more than 15 mm. In the future, with the help of this bend we will attach the sieve to the device.
It is necessary to install a reservoir under the sieve where the processed raw materials will fall. You can use a barrel or bucket for this purpose, depending on the volumes you are interested in. By the way, to make grain supply more accurate, you can equip the device with a funnel - this will help avoid spilling of raw materials.
Using these simple manipulations, you can make a feed chopper and grain crusher at home. It is noteworthy that the costs of self-assembly are minimal, which is very important in rural areas.
Advantages of the IKB 003 feed chopper
The Elektromash IKB 003 feed chopper is equipped with a powerful single-phase commutator motor. Its power is 1150 W; in maximum mode the engine reaches 200 rpm.
The grain crusher - feed cutter - grass cutter IKB 003 can work without stopping for 6 hours in a row.
Economical: electricity consumption is only 0.84 kW per hour.
The grinding fraction is regulated by engine speed. The feed chopper IKB 003 can grind grain into flour, fruit into puree. It copes well with cutting stems, therefore it is effective in mulching.
Reliable, durable metal cutting elements. There are special knives for each type of raw material.
Compact and easy to use. The grain crusher - feed cutter - grass cutter IKB 003 weighs only 7 kg, so it is very convenient to carry the device.
High productivity: processes up to 900 kilograms of root crops per hour (most similar devices are only capable of 300 kg/hour). The IKB 003 feed chopper is capable of grinding grain crops up to 240 kg/h, cutting herbs - 150 kg/h.
Important information!
1. Before use, read the instructions.
2. The speed controller must be set to the MIDDLE position when chopping root crops.
3. To process grass and grain, the adjustment knob must be set to the FULL RIGHT position (maximum speed).
4. To avoid motor burnout, do not use other positions or turn the handle during the grinding process.
5. It is strictly forbidden to chop root vegetables at maximum speed.
Let your animals be fed and healthy!
Characteristics of feed chopper Elektromash IKB-003, 3-in-1, grain crusher + grass cutter + feed cutter
General characteristics | |
Drive unit | electric |
Motor type | single-phase collector |
Engine position | vertical |
Power consumption, W | 1150 |
Useful power, W | 750 |
Rotation speed, rpm | 12000 |
Operating mode | long lasting |
Continuous operation time, no more, hour | 6 |
Electrical safety class | 1 |
Dimensions | |
Weight, kg | 7 |
Dimensions, mm | 310x310x340 |
Performance | |
Grain, kg/h | 240 |
Root crops, kg/h | 900 |
Grass, kg/h | 150 |
Fruits, kg/h | 900 |
Efficiency | |
Fraction | average |
Completeness | |
Knife | There is |
Cover for chopping root vegetables | There is |
terms of Use | |
Temperature, °C | -20-20 |
The manufacturer reserves the right to change the characteristics of the product, its appearance and completeness without prior notice to the seller.
Information missing from the specified characteristics of the product, provided for in Article 10 of the Law of the Russian Federation “On the Protection of Consumer Rights” and paragraph 8 of the “Rules for the Sale of Goods by Remote Methods” (including location, name of the manufacturer; service life; information on mandatory confirmation of compliance with established requirements) , is provided (in accordance with paragraph 2 of the “Rules for the sale of goods remotely”) by telephone or e-mail by the company’s managers, by courier at the time of delivery before handing over the goods to the client.
User reviews
All grain crusher models have a fairly good reputation in the Russian market. Users note the device’s reliability and high performance, grinding quality and affordable price. Even the most expensive models of the Zubr line pay for themselves very quickly.
Crushers Zubr on sale (first row)
Many farmers find the multifunctionality of feed choppers convenient: one device can handle several types of feed. The strength of the structure and the sharpness of the cutting elements are also noted. The engine is equipped with a surge protection system, which prevents overloads and breakdowns.
The downside is the high cost of spare parts for regional residents. You can often buy a replacement spare part only in an online store, which, including shipping, is not cheap.