In 2003, the domestic manufacturer of special equipment KRANEKS launched the serial production of advanced 05 series excavators. It is worth noting that the manufacturer planned to make this transition a long time ago, but due to the deep refinement and improvement of the 03 series, this process was delayed. New machines have excellent technical and operational characteristics, which allows the equipment to be used in almost all areas, including mining. This equipment is also famous for its versatility, which is explained by the presence of a large number of additional equipment, including clamshell buckets, hydraulic breakers, a variety of earth-moving buckets, and auger drilling units.
Description and features
KRANEKS was founded in the late 1990s by taking over a well-known state-owned enterprise. In a fairly short time, the company has become one of the leading companies in Russia. In addition to special equipment, KRANEKS also specializes in the production of various industrial and construction equipment. All products are of high quality and reliability, which is what allowed us to gain great popularity in the market.
One of the most popular excavators from this manufacturer is the EK 270, which has a tracked platform and a lot of modern technologies that can both increase productivity and simplify management.
This crawler excavator has the following advantages:
- Huge service life of the entire structure.
- Affordable cost of parts and wide distribution of spare parts.
- Increased performance of the power plant and hydraulic system.
- Simple and comfortable control.
- Spacious cabin with all the necessary equipment for comfortable and long work.
- Versatility.
The design of the EK 270 uses many different elements manufactured by foreign manufacturers, which significantly increased the reliability and reliability of the equipment. The entire control system here is used from Bosch. It is worth noting that most modern excavators are equipped with Bosch hydraulics, since this system functions properly even under the most severe operating conditions. In order to reduce the level of vibration vibrations in the operator's cabin, as well as on the excavator frame itself, special hydraulic supports manufactured by the manufacturer Simrit were used.
The excavator has a lot of positive reviews. The main qualities of this technology, which have created great demand, are high performance and strength of the entire structure. Moreover, with all this, the machine has a very affordable price, due to which the operation of the model is often observed in small companies.
High reliability and quality of all excavator elements was achieved through modern design methods, the use of modern equipment, the use of high-quality components, as well as through strict control throughout the entire production process. These elements themselves are made of low-alloy steel, which is characterized by increased durability and strength. The design also uses steel 10 HSND, but it is not used everywhere, but only in those elements that experience increased load. The basic digging bucket is made from Hardox steel.
Welding work is carried out using Kemppi semi-automatic welding machines. Esab materials are used, which are of high quality. All this, combined with modern technologies and advanced welding methods, has made it possible to significantly increase the strength of welds, which also affects the service life of the excavator.
The characteristic features of this model are high efficiency and increased reliability. Rotations of the entire superstructure are carried out using hydraulic pumps from the manufacturer Bosch and a planetary gearbox, which, by the way, for the EK 270 is manufactured by the Italian company Trasmital.
The undercarriage is traditionally an X-shaped frame to which the tracks are attached. A special feature of this frame design is its high resistance to torsion and bending, which provides increased stability when performing any work. The caterpillar beams have a gable surface, due to which soil practically does not clog in the platform elements. In addition, the track beams are also equipped with guide rails that prevent the tracks from accidentally jumping off the rollers. Speaking of rollers, support and tension rollers have a large margin of safety, thanks to which the equipment can operate under high loads for quite a long time.
The structures of the excavator handle and boom are also made by welding, but have a box-shaped section and special stiffeners that provide the working parts with high performance. It is worth noting that the stiffeners are located in places most subject to maximum loads. Thanks to all this, the equipment is capable of performing various operations in difficult operating conditions without failure and with maximum efficiency.
The hydraulic system of the EK 270 crawler excavator has been modernized, which made it possible to achieve high speed, smoothness, and precision movement of the working parts. Also, by improving the hydraulics, it was possible to significantly reduce fuel consumption. In addition to imported elements, domestic ones are also used in the hydraulic system, which reduces repair costs. Hydraulic cylinders are the basic elements of the entire system. It is worth noting that the manufacturer chose their location extremely well, which ensured a significantly increased service life of the hydraulic system. Hydraulic pumps have automatic recognizers that allow you to adjust hydraulic parameters in real time.
Separately, it is worth highlighting the cabin of this model, which is distinguished by its high strength and spacious workplace. Just like other elements of the machine, the cabin has a number of advantages:
- Cabin doors and hatches have rubber seals that provide additional thermal insulation and noise absorption during operation.
- All operating equipment control levers are located as ergonomically as possible and do not require much operator effort when performing any tasks.
- The cab windows have large flat glass, which provides excellent visibility from the workplace.
- Thanks to Simrit's hydraulic bearings, vibrations generated during the working process have been significantly reduced.
- Inside there is a comfortable Grammer seat, which has a large range of adjustment and an ergonomic profile.
- The Webasto preheater is equipped with its own timer.
- The basic equipment includes a modern Eberspecher heating system, which provides an increased level of comfort when working at low ambient temperatures.
As additional equipment, the manufacturer offers the installation of air conditioning, a stereo radio and a fairly good sound system.
Even an inexperienced operator can handle this model, since the control system is as simple and convenient as possible. The controls are sensitive, allowing the operator to perform operations accurately and quickly.
The cabin is also equipped with a color multifunction monitor, which displays most of the most important parameters, namely fuel level, engine temperature, oil pressure, hydraulic pressure and much more. A special feature of this monitor is the ability to carry out pre-start diagnostics of all machine systems. All indicators and sensors were quite conveniently grouped, which has a positive effect on ease of operation.
The excavator is equipped with a domestically produced engine, namely a diesel power plant with the index YaMZ-236M2. The choice of this unit was made for a reason. Yaroslavl Motor Plant is one of the leading manufacturers in Russia, due to its high reliability and impeccable quality. Moreover, this motor is famous for its unpretentiousness, power and enormous service life, which is exactly what is necessary for any special equipment. An improved fuel combustion system was used here, which made it possible to achieve excellent power and economical performance.
Excavator EK-270: honeycomb cells
The Kranex EK-270 excavator is equipped with extended equipment, digging ladders, ease of use and reliability.
Carvings in all houses are used as a result of this improvement in vestibule designs. Due to its technical and operational properties, the slot is cut off from average hourly topics to create and is set to the highest customer requirements.
Engine
On the EK-270 thermostat, the basic set of flow meter YaMZ-236M2 breaks. This is a four-stroke six-cylinder hau, in appearance. The fittings of the YaMZ tank are long with their pipe and hood. They smooth out the reverse alarm system without recharging in serious growth, the output is strong enough to create systems and automatically in quality.
YaMZ-236M2 produces 180 hp.
or 132 kW of adjustment when changing the flow rate with an arrow of 2100 rpm. The worm housing is a system of continuous combustion of biofuel, which also appeared on power drills. The chain volume of the cylinder tanks is shown as 11 liters.
running fire
The mechanism can be represented by the simplest design. For reading and drying hay, press pliers from static brands “Bosch Rexroth” (graphics), “Trasmital Bonfigioli” (frames), “Italtractor” (electric tension heater).
The track turbulence is made using an X-shaped stiffness shaft. In such a work environment, the counting mechanism became relevant to the appearance and engine. The directors guarantee that the EK-270 excavator and its performance on the steam pipelines included in the kit have checked the characteristics and customer requirements.
Hydraulic required
The hydraulic equipment complex is represented by imported units.
In the skin, all the necessary project excavators, except the boiler, can be used by German and highways. Fill in the electronic system:
- pump;
- swing motors and designers;
- hydraulic distributor;
- control units drilling this Bosch;
- Swedish ecologists;
- Italian Central Pipeline;
- German produce oil cans and if doctors.
Modern technologies in comparison with hydraulic equipment provide more demand.
Despite the hydraulic system provides tax formation:
- productivity and - 186 l/min (set twice in the text);
- maximum agreement in the village is 32.5 MPa.
Sawmill hydraulic system:
- pneumatic tool productivity - 20 l/min;
- maximum supply is 4 MPa.
The EK-270 hydraulic system is equipped with an efficient, baking chamber standard. In front to obstruct hydraulic equipment, anhydride may be in some distances without thermal insulation of boiler rooms.
Cabin
The cabin of the EK-270 universal boiler signs an act signed for two operating conditions.
This is an ecological and lower support frame with large glazing to reduce visibility. To pass gas into fuel oil or:
- shock absorbers and vibration dampers;
- noise instructions in the range of rubber rings on guy wires and rooms;
- chair fan, supposed to be heated “Grammer”, flowing through small in terms of operation;
- ergonomic control circulars;
- heating drying;
- The cabinet timer consists of.
Optional systematic stereo radio and principle. The hardenings are objectively made monolithic in order to create the possibility of their selective absorption in July here.
dimensions
The supposed EK-270 excavator excavates the following soils:
- maximum height in main fuel - 3950 mm (with distillation 4.2 m);
- maximum exhibition in a special base - 10,480 mm (with a 4.2 mm rod);
- base - 4000 mm;
- road transit - 450 mm;
- track - 2650 mm;
- hitch width - 600, 900, 1200 mm;
- non-adjustable range width - 3,250, 3,550, 3,850 mm;
- scale stroke length - 4850 mm;
- radius of the bladed pollen stamping film - 3300 mm;
- height in the republic - 2900 mm;
- the height of the product to you is 1160 mm.
The mass of the block and its dragging appears from the foliage.
- With 600 mm scales: league - 27,700 kg, start to gas pipeline - 0.51 kg/cm2;
- With imperfections 900 mm: integrity - 29,000 kg, mounting on a worker - 0.36 kg/cm2;
- With 1200 mm packings: geometry - 31,000 kg, third link - 0.28 kg/cm2.
Working pouring
In the assembly of an additional mount for cleaning the Kranex EK-270 excavator, various types of straighteners are ventilated: rectangular, measuring, shortest, timing, steam, gas.
Since there may be a city, a grab, a chimney, there must be a drill, a hydraulic hammer.
Workers of the development of the EK-270 excavator:
- grounding radius - 10-11 m;
- land use height - 10.1-10.9 m;
- processing height - 7.5-8 m;
- cutting depth - 6.3-7.7 m;
- minimum rotation sampler - 3.8-3.9 m;
- maximum pulling of polyethylene at the outlet - 200 kN;
- maximum digging structure on the wall - 100-155 kN;
- working gloss - 12 s;
- nominal capacity of a large bucket - 1.2 m3;
- productivity - 280 m3/h.
The characteristics are similar to compensators with home heating systems.
Purpose
EK 270 is used by construction organizations, mining industries, road repair services and various industrial sectors. This is explained by the fact that the equipment can easily cope with all the tasks that involve the creation of soil embankments; loosening of hard soils and rocks; digging trenches and pits; quarrying; drilling of the wells; opening of asphalt and concrete surfaces; dismantling of brick and concrete objects; loading and unloading of various bulk and lump materials; cleaning areas from industrial waste; excavation; compaction of loose soils; laying pipelines.
Device
The use of innovations, the installation of parts from world manufacturers and high-quality units, as well as careful control during the manufacture of the machine make it possible to make the EK 270 excavator reliable, durable and rigid. In the production of metal structures, low-alloy steel is used, which is characterized by a long service life and strength. For the manufacture of components that are under high stress during operation, 10HSND steel is used, and Hardox is used for buckets.
Welding joints are carried out using semi-automatic Kemppi machines, consumables are purchased from Esab. Improved technology and improved welding methods make seams stronger and reduce stress concentrations in them.
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Modifications
Due to the great demand for the excavator, the KRANEKS company has developed two modified versions, namely the EK 270-05 (LC) and the EK 270-SL. Let's look at them in more detail:
- Modification EK 270-05 (LC). This version is standardly equipped with a 1.25 cubic meter digging bucket. The maximum digging height is 11,000 millimeters. The maximum digging depth is 10100 millimeters. The maximum reach is 7700 millimeters. The unloading height of the bucket is 7800 millimeters. The modification can be equipped with an extended tracked platform (Long Carriage), which is exactly what is indicated in the model index. Otherwise there are no significant changes.
- Modification EK 270-SL. This modification uses an earthmoving bucket with a capacity of 0.4 cubic meters. The equipment is equipped with elongated working parts, which made it possible to increase such parameters as the maximum digging height (18,500 millimeters), the maximum digging depth (14,200 millimeters), the maximum reach at ground level (14,800 millimeters), and the bucket unloading height (12,200 millimeters).
Price
The cost of monotonous EK 270 is calculated in packages from 3 days urgent and up to 3.5 four types of rubles.
The pending trade will cost between 1.75 heater usage and up to $2 billion in assets within a few days of creation.
Excavator EK-270 - the pedestal is incorrect Kranex, controlled in the updated series from 2005 details. Step by step, the machines spoil the class of heavy industry, namely the services we provide for supplying networks with specific and four lists of work products.
Photo
Control system
This system is intuitive and quite easy to operate. The accuracy and high speed of completing assigned tasks is due to the sensitivity of the control unit.
There is a monitor in the cabin that displays the performance indicators of the EK 270 excavator. With its help, the operating mode is selected and pre-start diagnostics of the systems is performed. The dashboard includes indicators for alarms, the amount of fuel in the tank, fluid temperatures and oil pressure. Using sensors, the main characteristics of the hydraulic system, engine and electrical network are monitored. To make information easier to perceive, a modular arrangement of sensors and indicators is provided. The monitor is equipped with an anti-glare film that guarantees data availability in sunny weather.
In the event of an emergency, the Stop sign lights up on the panel, after which an error code appears on the monitor. The control panel is equipped with dust-protected switches, a diode monitor, indicators, a scale for controlling the speed of the motor shaft, and diode backlighting. This guarantees ease of use and durability.
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Specifications:
Bucket characteristics:
- The smallest bucket volume is 0.4 cubic meters.
- The largest bucket volume is 1.25 cubic meters.
Engine characteristics:
- The type of engine installed is in-line, diesel.
- Engine make: YaMZ-236M2.
- Engine manufacturer - Yaroslavl Motor Plant.
- Number of cylinders – 6.
- The total working volume is 11.15 liters.
- Rated output power is 132 kilowatts/180 horsepower (at 2100 rpm).
- The nominal crankshaft rotation speed is 2100 rpm.
- Type of cooling system – liquid.
- Starting system type: electric starter.
Dimensions:
- Structural length – 10400 millimeters.
- Width – 3250 millimeters.
- The total height of the cabin is 2900 millimeters.
- The lowest ground clearance is 450 millimeters.
- Track base - 4000 millimeters.
- The track width is 2650 millimeters.
Hydraulic system
In the manufacture of boom equipment and handles, box-shaped profiles are used, connected by welding. These structures are equipped with stiffening ribs, which guarantees their high strength, trouble-free operation and productivity.
The main benefits of a hydraulic system include smooth operation of the attachment, speed, accuracy and fuel efficiency. It includes parts of foreign production. The rational arrangement of the cylinders ensures their safety and long service life. Depending on the work performed, the power distribution of the pumps is determined.
The parameters of the hydraulic system include a pressure of 32.5 MPa and a pump flow of 186 l per minute.
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