KS-45717-1R is a Russian truck crane capable of moving up to 25 tons of cargo. It is a light type truck crane, but it is equipped with various technical devices. This model is in demand primarily due to its ease of use, high functionality, as well as good maintainability and low maintenance costs. KS-45717-1R is a popular and inexpensive truck crane, recommended for professional use in the construction and economic spheres, as well as during search and rescue operations. The capabilities of this equipment are comparable to more expensive imported cranes of the same class. This article presents the main advantages of the Ks-45717-1R, its capabilities and characteristics.
Description and purpose
Ks-45717-1R is built on the basis of the URAL-4320 all-wheel drive chassis with a 6x6 wheel arrangement. This crane installation uses high-tech components and materials, due to which the manufacturer guarantees high functionality and long service life. The main area of use of this self-propelled vehicle is the movement of goods over certain distances, as well as the installation of metal structures, buildings and structures of various types. You cannot do without a crane of this level when transporting heavy technical devices in a vertical and horizontal position. In addition, KS-45717-1R can be used instead of low-power manipulators in large logistics centers. Moreover, with the help of this device you can disassemble and remove rubble, and due to this, the model in question 100% meets the needs of the Russian Ministry of Emergency Situations.
Truck crane chassis KS-45717
OptionsChassisEnginePower, kW (hp)Speed, km/hBoom, mKS-45717-1URAL-4320 (6x6) (off-road)YAMZ-536176(240)6021KS-45717A-1MAZ-6312 (6x4)YAMZ-5361198(270)6021KS-45717K-1KAMAZ-65115 (6x4)KAMAZ 740.62- 280 KAMAZ 740.65-240 Cummins 6ISBe 285206(280) 176(240) 207.2(282)6021KS-45717K-2KAMAZ-65111 (6x6)Cummins ISB6.7e4 300 Cummins ISB6.7 300219 (298) 225 ( 306)6021KS-45717K -3KAMAZ-43118 (6x6) (off-road) KAMAZ 740.31.240165 (224)6021KS-45717-1RURAL-4320 (6x6) (off-road) YaMZ-536176(240) 6030.7KS-45717A-1RMAZ-6312 (6x4) YaMZ-5361198(270) 6030.7KS-45717K-1RKAMAZ-65115-62 (6x4) KAMAZ-65115-65 (6x4)KAMAZ 740.65-240 KAMAZ 74062.280176 (240) 206 (280)6030.7KS-45 717K-2RKAMAZ-65111 (6x6) Cummins ISB6.7e4 300 Cummins ISB6.7 300219 (298) 225 (306)6030.7KS-45717K-3RKAMAZ-43118 (6x6) (off-road) KAMAZ 740.31-240165 (224)6030.7Specifications
- Chassis – URAL-4320
- Wheel arrangement – 6x6
- Engine type – diesel, YaMZ-236NE2-3
- Power – 230 horsepower
- Load capacity – 25 tm
- Boom parameters: reach – from 1.9 to 31 m; lifting height with main boom – 11-31 (with jib – 40 m), length – 9.9-30 m, jib length – 9 m
- Speed when lifting/lowering an empty hook – 40 m/min
- Landing speed – 0.2 m/min
- Dimensions of the support contour with extended outrigger beams – 6 – 5.4 m
- Dimensions of the support contour with retracted outrigger beams – 2-5.4 m
- Speed – 60 km/h
- Dimensions, mm: Length – 12,000, Width – 3817, Height – 2500
- Total weight with boom – 22 m.
002 TECHNICAL DESCRIPTION OF VEHICLE CRANE KS-45717-1
003 Composition of truck crane KS-45717-1
004 Design and operation of the KS-45717-1 truck crane
005 Controls and instruments of the truck crane KS-45717-1
006 Controls and instruments on the support frame of the KS-45717-1 truck crane
007 Fixed part of the truck crane KS-45717-1
008 Truck crane pump drive KS-45717-1
009 Rotating support (slewing ring) for the KS-45717-1 truck crane
010 DESCRIPTION AND OPERATION OF THE ROTARY PART OF THE KS-45717-1 CRANE
011 Crane operator's cabin of the truck crane KS-45717-1
012 Rotation mechanism for truck crane KS-45717-1
013 Lifting mechanism (winch) for truck crane KS-45717-1
014 Gearbox for winch of automobile crane KS-45717-1
015 Pressure roller for winch of truck crane KS-45717-1
016 Working equipment for truck crane KS-45717-1
017 Telescopic boom of truck crane KS-45717-1
018 Main hook suspension for truck crane KS-45717-1
019 Auxiliary hook suspension for truck crane KS-45717-1
020 Replacement working equipment for truck crane KS-45717-1
021 Control drives for truck crane KS-45717-1
022 Motor control drive for truck crane KS-45717-1
023 Control of the pump drive of the truck crane KS-45717-1
024 Schematic hydraulic diagram of the KS-45717-1 truck crane
025 Description of the hydraulic circuit diagram of the KS-45717-1 truck crane
026 Raising (lowering) the boom of a truck crane KS-45717-1
027 Hydraulic tank of automobile crane KS-45717-1
028 Unregulated pump and hydraulic motor for truck crane KS-45717-1
029 Upper hydraulic distributor of automobile crane KS-45717-1
030 Hydraulic distributor with electric control of the truck crane KS-45717-1
031 Hydraulic cylinder for extending the outrigger support of the truck crane KS-45717-1
032 Hydraulic cylinder for lifting the boom of an automobile crane KS-45717-1
033 Hydraulic cylinder for extending the boom of an automobile crane KS-45717-1
034 Controlled check valve for automobile crane KS-45717-1
035 Hydraulic valve-regulator for automobile crane KS-45717-1
036 Hydraulic unit for balancing the truck crane KS-45717-1
037 Valve block for turning mechanism of automobile crane KS-45717-1
038 Safety valve for automobile crane KS-45717-1
039 Hydraulic lock of truck crane KS-45717-1
040 Two-position crane for automobile crane KS-45717-1
041 Crane for tightening the hook suspension of the truck crane KS-45717-1
042 Manual pump for automotive crane KS-45717-1
043 Pipe fitting connections for truck crane KS-45717-1
044 Schematic diagram of the truck crane KS-45717-1
045 Description of the electrical circuit diagram of the KS-45717-1 truck crane
046 Current collector for automobile crane KS-45717-1
047 Instruments and safety devices for truck crane KS-45717-1
048 Limiters for lifting height, lowering depth and tilt of the boom of an automobile crane KS-45717-1
049 Control and measuring instruments for truck crane KS-45717-1
050 MARKING AND SEALING OF TAP KS-45717-1
051 OPERATION OF VEHICLE CRANE KS-45717-1
052 OPERATING LIMITATIONS OF THE CRANE KS-45717-1
053 REQUIREMENTS FOR THE WORKING PLATFORM OF THE KS-45717-1 CRANE
054 Rules and procedure for filling the KS-45717-1 truck crane with fuel and oils
055 Installation of a jib on a crane KS-45717-1
056 USE OF THE KS-45717-1 CRANE AS INTENDED
057 Raising and lowering the boom of the truck crane KS-45717-1
058 Features of the operation of the KS-45717-1 truck crane depending on operating conditions
059 ACTIONS IN EXTREME CONDITIONS OF CRANE KS-45717-1
060 Lowering the load of the truck crane KS-45717-1
061 MAINTENANCE AND REPAIR OF VEHICLE CRANE KS-45717-1
062 Procedure for maintenance of the KS-45717-1 truck crane at the stage of its intended use
063 Working fluid in the hydraulic system of an automobile crane KS-45717-1
064 Control and technical (current) inspection of the truck crane KS-45717-1
065 Regulation and adjustment of the truck crane KS-45717-1
066 Adjustment of the engine fuel supply control drive from the crane operator's cabin of the KS-45717-1 truck crane
067 Hydraulic unit for balancing the truck crane KS-45717-1
068 Lubrication of automobile crane KS-45717-1
069 Technical examination of the truck crane KS-45717-1
070 Procedure for conducting static tests of the KS-45717-1 truck crane
071 Repair of truck crane KS-45717-1
072 Possible malfunctions of the truck crane KS-45717-1
073 Disassembly and assembly of components and mechanisms of the KS-45717-1 truck crane
074 Storage of truck crane KS-45717-1
075 TRANSPORTATION OF CRANE KS-45717-1
076 Transportation by CIS railways (zonal clearance) of the KS-45717-1 truck crane
077 Transportation of the KS-45717-1 truck crane on CIS railways (size 1-T)
078 Towing a truck crane KS-45717-1
079 Responsibilities of the crane operator before starting work on the truck crane KS-45717-1
080 Responsibilities of the crane operator of the KS-45717-1 truck crane in emergency situations
081 Recommendations for eliminating twisting of the branches of the cargo rope of the KS-45717-1 truck crane
082 List of abbreviations and symbols for the KS-45717-1 truck crane
Load height characteristics
- Load capacity at boom height 9.9 m – from up to 25 t
- Load capacity at boom height 11 m – up to 24 t
- Load capacity at boom height 13 m – from 3.7 to 21 t
- Load capacity at boom height 15 m – from 2.8 to 20 t
- Load capacity at boom height 17 m – from 2.3 to 16 t
- Loading capacity at boom height – 19 m – from 1.7 to 13 t
- Load capacity at boom height 21 m – from 1.4 to 11 t
- Load capacity at boom height 23 m – from 1.1 to 9 t
- Loading capacity at boom height 25m – from 0.9 to 7.5 t
- Load capacity at boom height 27 m – from 0.7 to 6.0 t
- Load capacity at boom height 29 m – from 0.7 to 5.5 t
- Load capacity at boom height 30 m – from 0.4 to 5 t
- Loading capacity at a boom height of 30.7 m with a jib (total height about 40 m) is from 0.3 to 3 tons.
Features of the device and operation
KS-45717-1R is a technique with outstanding capabilities that fully meets the small class. The all-terrain chassis provides excellent performance when driving in difficult-to-reach conditions, and due to this, the model in question can be used when searching or developing oil or gas fields. The maximum load moment of the boom reaches 84.8 tm, which is quite consistent with a lifting capacity of 25 tons. The kit includes a 30-meter four-section boom with a lattice extension. Together with it, the total length increases to 39.7 m. The characteristics of the boom are very impressive - a reach of 29 m with a working area of 360 degrees.
The crane installation is made in accordance with international requirements and standards. The support and rotation frames are manufactured according to standards that meet the parameters of CAD systems. This indicates the high manufacturability of the product, which was achieved with low weight and ideal rigidity characteristics. In the production of moving parts, a welding machine is used, under the influence of which a strong weld is formed. Thanks to this, the steel metal structure from which the boom is made is endowed with high efficiency and maneuverability when performing operations, moving heavy loads, etc. The unique technological process ensures optimal rigidity and load-height characteristics, as well as high functionality. Please note that all four boom sections can be extended individually or simultaneously. In this case, hydraulic cylinders and pulleys are responsible for extending the booms, which are also responsible for returning the boom back to its original position. In this case (in its shortest position), the boom looks compact enough for the operator to move and maneuver comfortably in tight spaces.
Optionally, the manufacturer offers a 9-meter boom extension that can be tilted 30 degrees. Thanks to the optimal characteristics of the support contour, the truck crane became stable. In addition, this model received a boom reach of up to 29 meters, which is the largest figure in the small class.
The hydraulic drive of the truck crane operates from an axial piston pump, which, in turn, operates the engine torque. Power is transmitted through a gearbox with perfectly selected gear ratios optimized for high loads. Due to this, the gearbox is able to “digest” any torque produced by a diesel engine. Ease and simple operation of the truck crane is ensured by the smooth operation of all moving parts, as well as the ability to select speeds in a wide range and perform several operations simultaneously.
The crane operator's cabin has a variable angle of inclination, and is also equipped with panoramic glazing and two windshield wipers. Of course, this could not but have a positive effect on convenience and good visibility. In addition, we will also add an autonomous heating system, an ergonomic control panel, which is represented by levers and switches, as well as all kinds of indicators and control displays. If there is a problem, the computer will beep or display the problem on the display. As a result, the operator will always know about the condition of the moving parts and organs of the truck crane. For example, a computer system can determine the current lifting capacity and position coordinates of the boom, as well as prevent overload and overheating, or protect the truck crane and operator when it comes into contact with power lines.
