Often, when purchasing warehouse equipment, namely forklifts, you can avoid foreign manufacturers. Local production is able to provide consumers with high-quality equipment that can cope with difficult tasks and prove its reliability and high technical characteristics.
Lviv loader 41030 with a lifting capacity of 5 tons
The forklift is produced by Ukrainian, which is located in the city of Lvov. However, recently the company has often been involved in litigation related to the unsatisfactory performance of management and claims to the plant's buildings. For this reason, it is difficult to talk about the further production of both the loaders themselves and their parts.
It is impossible to find official dealers, which is why you will have to either work directly with the company or look for resellers and advertisements for the sale of used equipment.
The equipment in question is a high-capacity forklift that runs on diesel fuel. It has a reinforced chassis, cabin frame and mast, which contributes to excellent reliability and durability.
Purpose
These loaders are used to transport various goods using a forklift. It is poorly suited for storage facilities due to its large size and significant CO2 emissions. Thanks to the closed cabin, it performs well outdoors in all weather conditions.
Photo of a Lviv 5-ton loader
Due to the simplicity of the design, they can be serviced in ordinary workshops that repair tractors, tractors and trucks. While electric forklifts or foreign analogues with complex hydraulics require special equipment and trained personnel.
Forklift LEV 41030
industry » Special equipment » Forklifts » LvivThe LEV 41030 forklift is a diesel forklift, characterized by the following engine parameters:
- Engine type - diesel
four-stroke.
- Model D-243.
- Power 57 kW at 2000 rpm.
- Torque 290.4 N/m.
- The presence of 4 cylinders arranged in one row.
- Cylinder diameter 110 mm.
- The operating order of the cylinders is 1, 3, 4, 2.
- Piston stroke 125 mm.
- Working volume 4.75 l.
Lviv forklift 41030 has 4 wheels on the front axle and 2 wheels on the rear axle. Pneumatic tube tires have the following characteristics:
- Tire model: M-149 for front wheels;
- LF-268 for rear wheels.
- Recommended pressure:
- 590 kPa for rear wheels.
- Number of layers - 14.
- Tire designation:
- 240-381 for rear wheels.
- 10465 kg/910 kg respectively for the front and rear axles of a loaded loader;
- 2800 kg/3500 kg respectively for the front and rear axles of an unloaded loader.
- Length without forks 3900 mm.
- Length with forks 5100 mm.
- Width 2350 mm.
- Height with forks lowered 2650 mm.
- The turning radius along the external dimensions is 3550 mm.
- Ground clearance 200 mm under the forklift.
- Lifting frame tilt angles: 3 degrees forward;
- 12 degrees back.
- Free travel 260 mm.
- Service brake type: drum.
- Parking brake type: transmission drum.
- The loader has a mechanical brake pad type and a hydraulic brake pad drive.
- comfort;
- production quality;
- long period of use;
- availability of parts;
- maintainability;
- affordable price;
- ease of use and maintenance;
- high level of productivity.
- 640 kPa for front wheels;
- 240-508 for front wheels;
The wheelbase of this loader is 2300 mm, the front track is 1790 mm, the rear track is 1480 mm.
The diesel loader LEV 41030 handles a load weighing 5000 kg, while the weight of the loader is 6300 kg. The axial masses of the loader are as follows:
The LEV 41030 forklift has the following dimensions:
Lviv forklift 41030 moves at a speed of 23 km/h, lifts and lowers loads at a speed of 450 mm/s and 500 mm/s, respectively. The surmountable slope is 16%. Additional characteristics:
The LEV 41030 diesel loader receives positive feedback from consumers due to the following advantages:
The model 41030 loader was previously produced by Lvovsky (Lvov, Ukraine), but was discontinued and replaced by improved models LA04, LA05 and LA07. Despite this, you can buy or rent a used forklift from a private individual, using websites and other resources with advertisements, or from an organization that has websites that save buyers time and money.
Design Features
The transmission in the Lviv loader 41030 with a lifting capacity of 5 tons is traditional, namely a mechanical 4-speed. Such a system can provide a lower cost for the loader itself, and also eliminates the need for hydraulic fluid in hydromechanical transmissions. However, in comparison with the same hydraulics, it cannot provide smooth, shock-free acceleration. The system is quite reliable and easy to repair.
Four-cylinder diesel engine. Has good performance. The lubrication system is combined, and the cooling is water.
The forklift steering system adopts a hydrostatic system, which provides precise and easy control, as well as good reliability.
But the brake system does not have hydraulics: conventional drum brakes are used, which require regular maintenance and more careful handling.
The lifting mechanism is standard, telescopic. The hydraulic distributor can be three-section or two-section. The standard lifting height is 3300 mm, but can be equipped with a lifting mechanism of 4500 mm.
The loader can be equipped with various interchangeable attachments, such as a 0.57 m3 bucket and a boom with a hook.
Hydraulic diagram of the Lviv loader forklift
Of course, the design of Lviv forklifts 5 tons of these forklifts is quite simple and does not provide a modern level of comfort, smooth acceleration, as well as accuracy and ease of control. However, it also has its advantages: the low price of loaders, reliable proven units, ease of maintenance and repair. And in the hands of a trained and experienced operator, the loaders will not be inferior to the latest foreign analogues.
Specifications
Technical characteristics of the Lviv loader 41030 with a lifting capacity of 5 tons:
| Characteristics | Indicators |
| Unloading height, mm | 3300-4500 |
| Load capacity to a height of 3300 mm, kg | 5000 |
| Load capacity to heights over 3300 mm, kg | 4000 |
| Engine power, kW | 57 |
| Torque, N/m | 290,4 |
| Hydraulic pump rotation speed, rpm | 1920 |
| Hydraulic pump flow, l/min | 16 |
| Turning radius, mm | 35500 |
| Overall dimensions LxWxH (with forks), mm | 5100x2350x2650 |
| Ground clearance, mm | 200 |
In the video there is a 5 ton Lviv loader:
Lviv loader AP-41030 Lev and its technical data
Indicators and dimensions of the AP-41030 Lev loader Engine D-243 Type - Four-stroke diesel Number of cylinders and their arrangement - 4 in one row Cylinder operating order - 1-3-4-2 Cylinder diameter, mm - 110 Piston stroke, mm - 125 Operating cylinder volume, l - 4.75 Compression ratio (calculated) - 16.0 Guaranteed gross power (at 2000 min-1), kW (hp), no less - 57 (78) Gross torque (maximum torque ), N/m (kgf/m), not less than — 290.4 (29.6) Lubrication system — Combined: under pressure and splashing Oil filter — jet centrifuge Cooling — water Transmission AP-41030 Lev Loader clutch 41030 — single-disk, dry with peripheral springs and a damper device, MTZ-80 models Clutch release drive - mechanical, from a foot pedal Gearbox loader 41030 - mechanical, four-speed, two-way with synchronizers in III-IV gears (reverse gear is not used), GAZ-53 models Gear shift - swing lever Reverse mechanism (MOX) - single-throw with spur gears Gear ratios: when moving forward - 1.43 when moving backward - 1.76 Gear shift - lever Driveshaft - two open-type cardan shafts with cardan joints on needle bearings Drive (front) axle AP-41030 Lev - model ZIL-131, modified with brakes Main gear - double, consists of a pair of bevel gears with spiral teeth and a pair of cylindrical gears Main gear ratio - 6.32 Bearing system, axles, suspension, wheels and tires. The AP-41030 frame is box-shaped, welded. The suspension of the front (drive) axle of the Lev 41030 loader is rigid, the bridge is attached to the chassis frame with bolts. The steered axle of the AP-41030 loader is a new model, in which the steering cylinder is installed along the beam (there are no steering cylinders in the suspension design rods, lever and steering linkage axis) Full wheel travel in the vertical plane, mm - 150±15 Wheel toe-in (on rims), mm - 0±5 Maximum rotation angle of the left wheel to the right and the right wheel to the left, C° - 75±1 Wheels - disc with removable side and lock rings, secured with nuts on studs Number of wheels: on the front axle - 4 on the rear axle - 2 Wheel rim profile: front - 178-508 (7.0-20) rear - 127-381 (5. 00Р-15) Tires - pneumatic tube Tire designations: front wheels - 240-508 (8.25-20) rear wheels - 240-381 (8.25-15) Number of plies in the tires of the front and rear wheels - 14 Tire model: front wheels - M-149 rear wheels - LF-268 Recommended tire pressure, kPa (kgf/cm²) front wheels - 640 (6.5) rear wheels - 590 (6.0) Steering forklift 41030 Hydrostatic steering mechanism control - type D-160 (T-160) with a built-in non-return drain valve that directs fluid to the steering cylinder. Steering hydraulic cylinder AP-41030 Lev type - double-acting plunger rod diameter, mm - 70 / 80 mm rod stroke, mm - 280 Hydraulic steering wheel (metering pump) - D-160 14.20 Loader hydraulic pumps AP-41030 Pump NSh -71 (lifting / tilt) type - gear direction of rotation - left feed, dm³/min (l/min) - 71 rotation speed, s-1 (rpm) - 1920 Pump NSh-10 / NSh-16 (steering) type - gear direction of rotation - left feed, dm³/min (l/min) - 10 (16) rotation speed, s-1 (rpm) - 2200 Forklift brakes 41030 Service brake - drum with internal shoes, acts only on the drive (front) wheels; the gap between the pads and brake drums; is adjusted automatically. Brake shoe drive - hydraulic Parking brake - transmission drum with internal shoes Model - ZIL-130 Shoe drive - mechanical Lifting mechanism AP-41030 Lev Load lift - telescopic, efficiency - 0.92 Hydraulic distributor - PX80 / 3P80 three-section, or 2P80 two-section Pressure in the hydraulic system , to which the distributor safety valve is adjusted, MPa (kgf/cm²) - 18±0.5 (180±5) Boom lift hydraulic cylinder: number of hydraulic cylinders - type 2 - plunger, single-acting rod (plunger) diameter - 70 mm plunger stroke, mm for lifting height H=4.5m - 2220 for lifting height H=3.3m - 1620 Boom tilt hydraulic cylinder: number of hydraulic cylinders - type 2 - piston, double-acting piston diameter, mm - 110 rod diameter, mm - 40 piston stroke, mm - 110 Hydraulic tank - welded, common for the drive systems of the forklift cylinders and power steering with air and filler filters. Hydraulic pipelines - high pressure discharge line; suction and drain - steel tubes and low-pressure hoses Weight of the lifted load (load capacity) at lifting height, kg: up to 3300 mm - 5000 over 3300 mm - 4000 The weight of the equipped forklift AP-41030 includes the weight of the unloaded forklift and equipment. The equipment includes tools, accessories and refueling: fuel - fuel tank; working fluid - hydraulic system; lubricants - engine lubrication systems, gearbox housings, reverse mechanism, front axle, hydraulic pump drive gearbox; coolant - engine cooling system. Distance of the center of mass of the load from the front vertical walls of the forks, mm - 600 Lifting height of the forks and bucket from the ground, mm - 3300 Weight of the AP-41030 loader, kg - 6350 Axial weights of the equipped forklift Lev 41030, kg front - 2790 rear - 3465 Dimensions , mm length without working attachment (without forks) - 3900 length with working attachment (with forks) - 5100 width - 2350 Height along the forklift with forks lowered, mm - 2650 Base, mm - 2300 Wheel track, mm front - 1790 rear - 1480 Turning radius along the outer dimensions, mm - 3550+100 Ground clearance under the forklift, mm not less than - 200 Angles of inclination of the forklift frame: forward - 3°-1° back not less than - 12° Free lifting of the carriage (without changing the height of the forklift), mm — 260 Maximum travel speed with load, km/h, not less — 23 Lifting speed with and without load, m/s, not less than 0.45±0.05 Gradeability, % not less than — 16 Height 3300 mm on forklifts with a lifting height H = 4500 mm is achieved by aligning the lower end of the racks of the inner frame with the marks of the outer frame of the forklift. The distribution of the load on the supporting platform from the weight of the AP-41030 loader is given with the forklift frames in a vertical position. Permissible weight deviation - ±3% The speed of movement of the 41030 loader with a load is selected by the driver based on the situation (established restrictions and traffic intensity) on the site, the condition of the site's surface and weather conditions, as well as safety conditions when handling the load. Parameters of Lviv forklifts 41030 with interchangeable attachments Weight of the load lifted (load capacity), according to the marks on the cantilever boom, kg Lifting height H=3.3m 1 - 1500 2 - 2500 3 - 3000 4 - 4000 1500 Lifting height H=4.5m 1 - 1000 2 — 1500 3 — 2000 4 — 3000 Lifting height from the ground, mm boom hook — 4315 bucket — 5515 Distance from the boom hook to the ground (minimum), mm — 1075 Overall dimensions, mm length with boom — 6090 length with bucket grip — 5365 Bucket capacity, m³ - 0.57
_______________________________________________________________________________
Spare parts for Lviv loaders 4014, 40814, 40810, 4081, 41030 are shipped to all cities of Russia: Kemerovo, Yekaterinburg, Chelyabinsk, Novosibirsk, Ulan-Ude, Kirov, Perm, Krasnoyarsk, Irkutsk , Omsk, Barnaul, Tomsk, Bratsk, Tyumen, Lysva, Novokuznetsk, Miass, Serov, Chita, Berezovsky, Mezhdurechensk, Nizhny Tagil, Biysk, Minusinsk, Satka, Kurgan, Vologda, Nizhny Novgorod, Abakan, Almetyevsk, Anapa, Angarsk, Anzhero Sudzhensk, Apatity, Arzamas, Armavir, Astrakhan, Achinsk, Balakovo, Bataysk, Belebey, Belovo, Beloretsk, Berdsk, Berezniki, Blagoveshchensk, Buguruslan, Buzuluk, Velikiye Luki, Veliky Novgorod, Volgodonsk, Votkinsk, Glazov, Dzerzhinsk, Dimitrovgrad, Elabuga, Zelenogorsk, Zelenodolsk, Zlatoust, Iskitim, Ishim, Ishimbay, Kaluga, Kamensk-Shakhtinsky, St. Petersburg, Belgorod, Orel, Kazan, Rostov-on-Don, Voronezh, Bryansk, Krasnodar, Saratov, Murmansk, Tula, Noginsk, Volgograd, Ivanovo, Penza, Cheboksary, Volzhsky, Yaroslavl, Syktyvkar, Izhevsk, Samara, Makhachkala, Volzhsk, Yoshkar-Ola, Sokol, Ufa, Arkhangelsk, Tver, Podolsk, Ulyanovsk, Smolensk, Togliatti, Vladikavkaz, Petrozavodsk, Kursk, Vladimir, Cherepovets, Naberezhnye Chelny, etc.
