Forklifts with a lifting capacity of 5 tons

Hi all! For warehouses and industrial premises, forklifts with a lifting capacity of 3 tons are usually used.

What models are the most popular in our country? What are the technical characteristics, how is their reliability, how to choose the right model?

Find answers in the article below.

I tried to answer all possible questions in as much detail as possible, but if you still have any, feel free to write in the comments, I will be happy to answer everyone!

Heli CPCD30 forklift

Heli CPCD30 is a multifunctional forklift created by Chinese engineers in collaboration with foreign suppliers. The equipment is still in high demand, although it is not of the latest design. And yet, inexpensive components and a primitive design of the loader had a positive effect on consumer demand.

In fact, the machine has good performance, because it is designed for a wide range of tasks in the loading field. If necessary, the equipment is suitable for the most demanding clients. Balanced technical solutions, as well as successful factory tests and generally positive user reviews are the key to reliability and confidence that the Heli CPCD30 is the most durable Chinese loader in the budget class.

Purpose

Heli CPCD30 is an entry-level universal loading unit, suitable for loading and transporting various types of cargo containers, whether or not on pallets. In particular, it can be a fragile and easily breakable load, or bulk construction materials, including sand, soil, snow, leaves and other debris.

The main range of work of the loader in question is working with loads weighing more than 1 ton. The equipment is designed to work in harsh climatic conditions - both in hot and frosty weather, and is capable of working not only in closed but also in open warehouses. A variety of attachments presented below help to carry out and combine work in agriculture, construction and public utilities.

Attachments

• Brush – exists in several varieties. In particular, these are road, rotary and industrial brushes designed for cleaning loose waste, including construction waste, sand, leaves, soil, etc. The brush is capable of cleaning internal areas, roads, warehouses and industrial areas. The brush also copes with freshly fallen snow.
• A fork extension is a device for servicing a truck on one side only. This is very convenient in cases where it is necessary to move the load to the opposite side, without the need to move the forklift. In this case, the car remains motionless and is located on one side of the car body. Essentially, a pallet fork is an alternative to a telescopic fork and is also capable of placing loads in hard-to-reach places.
• Barrel gripper is a device for gripping and storing cylindrical structures, mainly barrels. It consists of gripping arms that tightly grip the walls of the barrel so that they do not fall out during transportation from one working site to another place. The gripper is easily installed directly on the forks, without the need to dismantle them.
• Side Shift Carriage is a standard attachment to increase loader performance. The main task of the carriage is to ensure accurate positioning of the load in space. This does not require additional maneuvers, since the positioning of the load occurs due to the displacement of the forks relative to the load axis.
• The gripper is a simple device in its design, but at the same time it is useful when working with loads that are not usually placed on pallets. These can be cargo of different shapes, such as barrels, bales, boxes and other similar items. The grip firmly holds such cargo, preventing it from falling out or getting lost during transportation.
• A rotator is a device that increases the efficiency of a forklift, designed to change the position of loads in a vertical plane. Essentially, the rotator is an auxiliary hydraulic motor.
• A telescopic fork is specialized equipment that is an analogue of fork extensions. It is used to load cargo onto a truck from one side. The telescopic fork is characterized by increased maneuverability and high operating speed compared to a conventional fork extension. The option is controlled remotely using a lever from the operator's cab.
• A pantograph is a means for installing and strengthening specialized equipment such as grippers and multi-pallet manipulators.
• Pin – a device for handling cargo in warehouses. It is used for loading and moving cargo form having a cylindrical shape. It is the ideal and most common forklift attachment.
• The bucket is a universal device that can replace a specialized mini-loader. This option performs cargo transportation tasks and copes with large volumes of snow, garbage, sand, etc. Widely used in construction - for example, when cleaning construction waste and bulk materials. In addition, the bucket is capable of capturing over 1 ton of freshly fallen snowdrifts at a time (depending on the modification).
• Blade is an option with a lifting capacity of up to 2.5 tons or more. This professional equipment, compared to a conventional bucket, has a very high potential and is used to effectively and quickly clear areas of snow and bulk materials.

Features of device and operation

• Heli CPCD30 is a loader in the budget price category, designed to perform tasks in warehouses, as well as for cleaning areas. For this purpose, the machine is equipped with a universal wheeled chassis, which makes it possible to move on a smooth and level surface, without any roll when cornering. High directional stability is facilitated, in particular, by the low ground clearance and small strokes of the shock absorber struts in the suspension. In addition, the use of such a chassis had a beneficial effect on handling. The connection to the wheels is sufficient for active steering and maneuvering. By the way, excellent maneuverability was achieved thanks to a short wheelbase and a small turning radius - it is this factor, in turn, that allows you to move in limited conditions with a large number of obstacles. Such conditions usually occur in warehouses, for which, in fact, the Heli CPCD30 forklift is intended.
• The total weight of the machine is 4270 kg, and the lifting capacity of pallet forks (in the standard version) reaches three tons. This is a good indicator for a small car of Chinese origin. In addition, this indicates the high potential of this device, especially compared to its closest competitors.
• The Heli CPCD30 forklift is equipped with a diesel engine with a rotation speed of 2500 rpm. The engine power is 35 horsepower - this is quite enough to accelerate to 20 km/h. This maximum speed allows you to move slowly, but at the same time always have time to arrive at the work site on time. The power plant is adapted for operation in harsh climatic conditions, such as those found, for example, in the northern regions of the Russian Federation. If necessary, the motor can be subjected to increased loads without fear of overheating of the components - thanks to the built-in pre-heater. During the hot season, an effective liquid cooling system is activated to prevent overheating. The power unit has high performance for its power, even at minimum speeds.
• The cabin of the Heli CPCD30 forklift is made of primitive components that are very pleasant to the touch. This applies to plastic and finishing materials from which the interior elements of the cabin are made, including the front panel. It has successfully formed the main controls that are at hand. For example, what is the cost of a separate joystick, which controls the attachments. If necessary, you can monitor the readings of sensors and instrumentation, informing about the degree of load/overload of the implements, the condition of working units and assemblies. Thanks to this, it is possible to identify and eliminate this or that problem in a timely manner. The driver's seat is single, height adjustable. In fact, the steering wheel can also be adjusted. This way you can choose the optimal working position. Convenience of work is ensured not only by the successful ergonomics of the arrangement of instruments and the climate control in the cabin, but also by the wide glass area, which guarantees unobstructed visibility to the sides.
• All components of the power unit are located in the engine compartment in such a way that they are quite easy to remove and replace. This applies to both internal combustion engine components and the cylinder-piston group, as well as consumables - air and fuel filters, as well as filling fluids. This fact indicates high maintainability, since servicing most components does not require the use of professional tools. The basic set of tools included in the delivery package is also suitable for these purposes.

Specifications

• Load capacity/total weight – 3000/4270 kg
• Engine name: Isuzu C240PKJ
• ICE parameters: diesel, 4 cylinders, 2.4 liters, 35 l. With.
• Rotation speed – 2500 rpm
• Speed ​​– 20 km/h (maximum)
• Ground clearance/wheelbase volume – 135/1700 mm
• Dimensions, mm: Length – 2702 (without forks), Width – 1225, Height – 2090 mm
• Center of gravity – 500 mm
• Mast tilt – from 6 to 12 degrees
• Load lifting height – 160 mm
• Fuel tank capacity – 60 liters
• Lifting height – from 2000 to 7000 mm
• Tire parameters – 28.9-15-12PR/6.50-10-10PR
• Pneumatic tires – yes
• Wheel layout – 2x2
• Turning radius width, mm: 2400 mm
• Seat – yes
• Working body parameters, mm: Length – 1070, Width – 125, Height – 45 mm
• Lifting speed with load – 440 mm/s
• Lifting speed without load – 480 mm/s
• The working body is a pitchfork.

Price

The average cost of a Heli CPCD30 forklift on the Russian market is 980 thousand rubles. The price is for a new car of the 2016 model year.

Jungheinrich DFG550s

The devices of this manufacturer are characterized by an ergonomic workplace, high productivity, a long period of use without repairs, ease of operation even in limited space, and the ability to operate in almost any conditions (the main thing is the selection of the right type of tires).

Electric forklift TCM FB30-7

The TCM FB30-7 forklift is designed to perform loading and unloading operations with cargo whose weight does not exceed 3000 kilograms. The FB30-7 loader model belongs to the FB series, which has an increased lifting height.

Due to its compact size, the operation of the loader leads to more efficient use of the warehouse area. The FB30-7 electric forklift is compact in size, allowing for the most efficient and safe use of the workspace. Small dimensions are 1995/2095 millimeters in height (where the first number is the height of the mast, and the second is the driver’s fence), and 1150 millimeters in width. Thus, TCM FB30-7 is capable of operating in tight spaces, such as the hold of a ship, wagons, and containers.

The electric forklift has an asynchronous motor as a power unit. This FB30-7 TCM uses a new engine model that provides half an hour more operation without recharging than the engine used on previous generation four-bearing machines. The FB30-7 model is economical, capable of intelligently distributing energy resources.

There are three mode selections for optimal performance. Thus, depending on the volume and intensity of operations, there is a function for switching operating modes (from economical mode to enhanced mode, as well as to maximum productivity mode).

The TCM FB30-7 engine, having an asynchronous operating principle, eliminates the presence of a brush assembly, which means there is no need to change it from time to time. Automatic speed control and a small number of rubbing parts - all this reduces engine wear. Due to this, the intervals between maintenance are increased and the overall operating cost of the loader is reduced.

The designers equipped the loader with a function such as inductive engine braking, which reduced heat generation and wear of its parts. It is also possible to include pre-launch self-diagnosis. It includes code output, error statistics, and the ability to program electric forklift parameters.

In TCM FB30-7, the rotation speed and torque can be adjusted independently of each other, which allows the electric forklift to smoothly accelerate and brake with the electric motor when the driver uses only the gas pedal.

In addition, the possibility of automatic braking when the operator releases the accelerator pedal, both on a horizontal and an inclined plane, eliminates spontaneous rollback. The adjustable steering column allows you to conveniently position the steering wheel in height, and the comfortable operator's seat can be adjusted to individual height and weight.

To create a favorable working environment, the developers of the electric forklift made efforts to reduce vibration and noise from work. Thus, it was possible to achieve a 65% reduction in vibration and a 20% reduction in noise, which allows the operator to carry out work without being distracted by external stimuli.

TCM FB30-7 can use energy resources more intelligently. Reverse brake leads to the recovery of consumed energy. Recovery is the return of part of the energy consumed during a process for reuse. The designers of the electric forklift managed to increase the operating time by 30%.

To expand the scope of application of TCM FB30-7, it is possible to mount various attachments on TCM FB30-7. All TCM FB30-7 attachments are secured using quick-release fasteners. This allows you to equip the TSM FB30-7 taking into account the specifics of various areas of production. TCM FB30-7 can perform loading and unloading operations in the paper, construction, and food industries. TSM FB30-7 is capable of loading and unloading large-sized materials and working with fragile cargo.

Here is a complete list of equipment attached to the TCM FB30-7: forks of various lengths, gripper for bales, cardboard, barrels, fork grip, crane console, fork extensions, fork installation device (hydraulic and manual type), high and wide load support wall, hinged fork, bucket, load pusher, load stabilizer, ram, swivel bale grab, swivel fork (mounted, built-in type), swivel paper roll grab (mounted, built-in type), side shifter, hook with bushing, fork carriage extended type, 2-stage wide view mast (VFM), 3-stage wide view mast (VFHM).

Standard equipment and accessories

Equipment

Controls

Accessories

Switches

• Combined light and turn signal switch
• Egnition lock

Digital LCD display

Optional Attachments

Optional equipment and accessories

Equipment

Accessories

What do forklifts and stackers need to operate in harsh environments, such as a freezer or cryo-refrigerator? No emissions, heat, odor or noise. Of course, a high level of resistance of the loader to work at low temperatures, high levels of humidity and corrosion is very important. TCM electric forklifts and stackers meet all of the above requirements.

A reach truck type warehouse loader is the best option for warehouses with large cargo turnover. Electric forklifts of this type are characterized by high load capacity and high lifting height, which makes reach trucks an indispensable equipment for servicing high-rise racks.

Special Specifications:

• FS35 work in conditions down to -35 0
• FCS45 work in conditions down to -45 0
• FCS55 work in conditions down to -55 0 (except FB10-30)

Tests under real operating conditions.

All TSM frost-resistant loaders and stackers have undergone strict testing, which guarantees the reliability of their operation in the most severe conditions.

• Special body coating that is resistant to temperature changes. Small elements of the housing located outside are protected with a special cold-resistant anti-corrosion coating.
• Electrical systems are completely protected from moisture. Electrical systems and contacts are specially insulated to protect against cold air and moisture, helping to avoid problems associated with condensation and freezing.
• Special lubricants and high quality oils. The use of special working fluids, motor oils and lubricants designed for high pressure and low temperatures makes it possible to achieve exceptional cold resistance.
• Best maneuverability in difficult conditions. Forklifts operating in cold storage or refrigeration must be reliable enough to withstand such difficult operating conditions. Moreover, machines must provide high levels of performance regardless of external conditions. With this in mind, the basic characteristics of TCM cold-resistant forklifts (travel speed, load lifting speed, etc.) have been specially improved to provide the best maneuverability in difficult conditions. Thanks to the increased comfort of the cab and controls, the operator enjoys exceptional ease of operation.
• Anti-corrosion coating of parts. Dichromatic coated bolts and stainless steel axles are ideal for wet conditions

Lviv loader 41030 with a lifting capacity of 5 tons

The forklift is produced by Ukrainian, which is located in the city of Lvov. However, recently the company has often been involved in litigation related to the unsatisfactory performance of management and claims to the plant's buildings. For this reason, it is difficult to talk about the further production of both the loaders themselves and their parts.

It is impossible to find official dealers, which is why you will have to either work directly with the company or look for resellers and advertisements for the sale of used equipment.

The equipment in question is a high-capacity forklift that runs on diesel fuel. It has a reinforced chassis, cabin frame and mast, which contributes to excellent reliability and durability.

Purpose

These loaders are used to transport various goods using a forklift. It is poorly suited for storage facilities due to its large size and significant CO2 emissions. Thanks to the closed cabin, it performs well outdoors in all weather conditions.

Photo of a Lviv 5-ton loader

Due to the simplicity of the design, they can be serviced in ordinary workshops that repair tractors, tractors and trucks. While electric forklifts or foreign analogues with complex hydraulics require special equipment and trained personnel.

Toyota 8FD30

Currently, all large warehouses use special equipment that can work in rather cramped conditions, namely forklifts. There are a large number of such machines on the market, differing mainly in their carrying capacity. One type of this equipment is the Toyota 8FD30 forklift. This model, despite its small overall dimensions, has a fairly high load capacity, making the machine ideal for performing all types of loading and unloading work.

The forklift is equipped with a 1DZ-II diesel engine, which is designed for a rated power of 44 kilowatts or 59.82 horsepower.

Purpose

The Toyota 8FD30 forklift is designed exclusively for work in places with small working space, such as warehouses. The machine is used for loading and unloading any cargo, moving, and also for lifting to a small height.

Attachments

There are no additional attachments available for this loader. According to the standard, the machine is equipped with a front lifting unit and forks, the width of which can be adjusted to suit a specific type of load.

Modifications

Toyota 8FD30 is available in several versions, namely 8FD30, 62-8FD30 and 70-8FD30, 72-8FD30. Externally, all models are completely identical, but the first half of this list is equipped with a 1DZ-II diesel engine, and the second half is equipped with a more powerful 2Z unit. The 2Z engine is a 3,469 cubic milliliter powerplant.

Its rated power is 49 kilowatts or 66.62 horsepower. With such power indicators, the engine has a fairly high torque, which is 215 newtons per meter. Peak torque is achieved at 1600 crankshaft rpm. The calculated crankshaft rotation speed does not go beyond 2200 rpm.

Specifications

Dimensional data:

Operational values:

Peculiarities

Among the features, it is worth noting the OPS system, which prevents accidental starting of the machine and changing the position of the working element when the operator is absent. Thanks to this system, the level of equipment safety has been significantly increased, which is one of the most important indicators in any field of activity.

To disable the system itself, the operator must be in the seat, thereby reactivating the seat sensors. After this, it is necessary to move all levers to the neutral position. This function appeared in the system relatively recently, but also contributed to the level of security.

It is also worth mentioning the cargo weight indicator. Near the levers there is a multifunction display, which shows in approximate values ​​the weight of the lifted/suspended load. A manual check is also available, which can be done by pressing a special button located on the lifting lever of the working body.

This function is quite useful and even necessary, as it prevents possible overload, which could result in unpleasant consequences. The accuracy of the system is quite high; it measures mass down to hundredths of a ton. But there is also an error in accuracy, which is 7 percent. But this is not at all critical.

The instrument panel has a low location, resulting in excellent visibility from the operator's station. This makes it much easier to find the exact position when inserting the forks.

This was also influenced by changes in the design of the leading edge of the roof. Thanks to this, the operator does not experience difficulties when working with lifted loads at 2800 millimeters and 3000 millimeters, since even at this height the operator can fully monitor and control the entire work process.

And I would like to separately highlight the following changes and advantages of the Toyota 8FD30 forklift:

Engine

The Toyota 8FD30 forklift is equipped with a 1DZ-II diesel power unit. The engine is small in size, however, it is capable of developing a rated output power of 44 kilowatts or 59.82 horsepower. This value is reached at 2600 crankshaft revolutions per minute. The rated torque is 166 newtons per meter. The working volume of all cylinders is 2486 cubic milliliters.

This motor was developed by Toyota Corporation specifically for use in various compact industrial machines. The engine delivers dynamic power and energy-saving performance, even while reducing black exhaust emissions to invisible levels, both at idle and at the rev limit.

Price new and used

Currently, you can purchase a new Toyota 8FD30 forklift at a cost ranging from one million to two million Russian rubles. The key factors on which the final cost depends are the year of production and the specific version of the loader.

Doosan D 50S-5

This 5 ton forklift is designed to perform intensive work in trucks, railway cars, and containers. Can be used both in open spaces and inside closed warehouse complexes. In accordance with the requirements of the Euro II standard, the equipment is equipped with a low-emission power unit. At the same time, fuel consumption is extremely economical, as for a “heavyweight”.

Feeler FD30CT forklift

We offer to buy a diesel forklift FEELER FD30CT with a lifting capacity of 3 tons manufactured by Hangzhou Global Friend Precision Machinery Company (China).

The FD30CT forklift is equipped with a powerful Japanese KUBOTA V3300 engine (power 45 hp, volume 3,318 cm3) or a Chinese engine XINGCHANG-490 (power 37 kW, volume 2540 cm3).

The FD30CT forklift is a functional lifting device with a robust steel structure, a low center of gravity (500 mm) and a microprocessor controlled load lowering system. All this ensures stability and safety of movement.

FEELER FD30CT forklift – technical specifications:

FEELER forklifts are SGS and ISO9001:2000 certified and CE marked. The manufacturer, Hangzhou Global Friend Precision Machinery, provides a 1-year warranty. During the warranty period, parts that fail due to manufacturing defects are subject to free replacement. Our warehouse in Moscow always has the necessary spare parts and special tires for forklifts.

Thanks to their high quality, wide functionality and low prices, FEELER forklifts are in great demand on the Russian market.

You can buy FEELER forklifts on lease. At the time of sale, we provide a full package of documents. Do you want to know more about the technical characteristics and terms of purchase? Call us and we will provide you with all the necessary information.

Linde H50

Those who are interested in forklifts with a lifting capacity of 5 tons should definitely take a closer look at this model. It offers the perfect combination of precision and smooth handling of heavy loads, as well as high performance and power. During the transportation of various materials, the mast of devices of this type may become deformed. In this case, a special system developed by the manufacturer reduces the threat by at least 30%. By the way, the name of the system is Torsional Support.

The main advantages of the model:

• original hydrostatic drive;
• absolutely reliable industrial engines;
• maintenance-free hydraulic pumps;
• special design of the cabin and chassis, which reduces vibration and rocking of the device during operation.