The brand new KamAZ-6520 2022 pickup truck was shown for the first time in the photo: a platform from Mercedes for 1 million rubles

  • Validation check
    The correct approach to making non-standard decisions made the motors reliable, and the use of a number of technical techniques by the inventors made them recognizable. These characteristics include the operating order of KamAZ cylinders.

    At first glance, the indicator is not significant. However, a detailed study of the issue brings clarity and understanding that the design of the installation is based on the order of operation of the KamAZ engine cylinders. Let's look at the characteristics in detail.

  • The operating order of Kamaz cylinders

    / Operating order of Kamaz cylinders

    The main feature of the Kamaz 740 engine structure is the asymmetrical arrangement of the left row of pistons relative to the right one in such a way that the left piston group is extended 29.5 mm further. The fact is that there are two opposing connecting rods installed on the crankshaft journal, which determines the unique operating order of the Kamaz cylinders. The explosion sequence of the fuel mixture is the sequence 1→5→4→2→6→3→7→8.

    Thanks to a shortened crankshaft with 8 pistons and 4 journals, the compression in the cylinders increased significantly, which in turn led to an increase in engine efficiency and power. The power in Kamaz 740 engines also increases due to the clearly tuned operation of the timing belt, including the valves.

    What is the operating order of the Kamaz 740 cylinders?

    According to the technical regulations of EU countries, the first cylinder in the Kamaz 740 engine is considered to be the one located in the right row at the front of the vehicle. This is usually called the master cylinder. The injectors have the same numbers as the cylinders on which they are installed. Therefore, the main injector corresponds to the master cylinder. Cylinder numbering starts from the right row, in which cylinders 1-4 are located. In the left row, cylinders 5-8 are respectively located. For both the right and left rows, the numbering starts from the front of the car.

    Knowledge of the operating order of Kamaz cylinders will be useful when debugging fuel injection after replacing the fuel pump, as well as when adjusting the timing belt, since the valves must open with a certain frequency and duration. Only in this case does smooth operation of the motor become possible.

    The special design of the Kamaz 740 engine makes it significantly smaller than Russian engines and more reliable than foreign ones. Kamaz 740 is ideal for working in the harsh conditions of the continental climate of our country, since it is quite easy to start in the cold season.

    Specifications

    As noted earlier, if such a pickup truck is put into production, it is more likely that it will be based on a platform from Mercedes-Benz. Moreover, the choice will fall on a front-wheel drive trolley, which will be borrowed from the compact GLB crossover. In this case, the Russian new product will receive a 1.33-liter supercharged engine that produces up to 150 hp. useful power. The type of gearbox still raises questions. Perhaps the manufacturer will leave the KamAZ-6520 2022 pickup truck with a continuously variable variator, which is used, in particular, on the Renault Arkana, equipped with the same turbo engine. The option with a 6-band automatic transmission is not excluded. The new pickup truck from KamAZ will not receive all-wheel drive.

    Internal processes

    The functioning of the KamAZ installation is associated with the processes occurring in the chamber. Actions occur in a certain strict sequence with periodic repetition in each cylinder. The sum of processes is a work cycle consisting of periods of gas distribution.

    During one sequence of working processes, one ignition of fuel is performed in the cylinder. The delay period, from one flash to the next, affects the smooth running of the power unit. The smaller the gap, the less vibration when the motor operates. Smoothness also depends on how many cylinders there are in the KamAZ. In our version we are talking about eight cameras. This is a reasonable number, since a large number of cameras leads to a longer interval between flashes and harsh operation of the motor. At the same time, an insufficient number of cameras does not provide the necessary power.

    Catalog of spare parts for KamAZ-6520 (Euro-4) (6520-3902009 KD):

    Our catalog contains all spare parts used in KamAZ-6520 (Euro-4).
    Select the node you need. To make it easier to find spare parts for KamAZ-6520 (Euro-4), you can use the quick filter. Quick Filter by nodes:

    • Engine
      Engine

      6520-1000261-41 Power unit, complete for installation on a vehicle

    • 6520-1001000-60 Installation of power unit brackets
    • 6520-1001005-60 Installation of the power unit
    • 65115-1015265-10 Fuel tank
    • 5320-1015384-10 Crane
    • 6520-1080010-30 Lower hood of the engine compartment
  • Supply system
      4308-1009001 Installation of oil level indicator mounting parts
  • 6520-1100075 Installation of a fuel tank, FGOT and fuel lines
  • 53215-1101010-05 Fuel tank
  • 53215-1103001 Installing the fuel tank cap
  • 6520-1109001-80 Installing the air filter
  • 6520-1109003-60 Installation of air intake
  • 6520-1109400-61 Air intake with seal
  • Exhaust system
      65201-1200004-34 Installation of the exhaust system
  • 6520-1208050 Installation of a neutralization system
  • 65115-1208055-20 Neutralizing liquid tank assembled with bracket
  • 65115-1208650-40 Valve
  • Cooling system
      6520-1308005-90 Installation of a fan with a viscous coupling
  • 6520-1300023-65 Installation of the cooling unit
  • 6520-1301005-65 Cooling unit
  • 6520-1311005-30 Installation of the expansion tank
  • 65224-1301500-30 Installation of the protective radiator casing
  • 6520-1322005-40 Installing the coolant filter
    • Transmission

      Clutch

      6520-1580004 Installation of soundproofing screen for gearbox

    • 20.1600010-30 Clutch
    • 5460-1600006-19 Installation of the pedal and clutch release drive
    • 5460-1602008 Clutch pedal with bracket and master cylinder
    • 6460-1602010 Clutch pedal
    • 5320-1602510-10 Clutch master cylinder
    • 5320-1602560 Clutch master cylinder reservoir
  • Transmission
      6520-1700005 Installing the gearbox on the engine
  • 6460-1772005-04 Installation of a pneumatic drive for gear shift control
  • 6520-1703005-60 Gear shift control drive
  • 53602-1703204 Gear shift lever support
  • 6520-1703325-60 Traction
  • 6520-1703520-20 Jet thrust
  • 6460-1703520 Jet thrust
  • Cardan transmission
      6520-2200001-75 Installation of cardan shafts
  • Rear axle
      6520-2400015-10 Rear axle
  • 6520-2401007 Rear axle housing with locking mechanism
  • 55102-2409016 Locking fork
  • 43081-2401114 Breather
  • 6520-2402011-10 Rear axle main transmission
  • 6520-2402015 Rear axle gear housing
  • 6520-2402076 Bearing cover
  • 6520-2402050-01 Bearing cover
  • 6520-2403011-10 Rear axle differential
  • 53212-2403054 Rear axle differential satellite with bushing
  • 6520-2405024 Carrier with casing and satellites
  • 6520-2405061 Driven wheel gear
  • 6520-2402021-10 Bevel drive gear
  • Bridge average
      6520-2500011-10 Middle bridge
  • 6520-2502011-10 Main transmission of the middle bridge
  • 6520-2502015 Middle axle gear housing
  • 6520-2503011-10 Middle axle differential
  • 6520-2506010 Center differential of the middle axle
  • 6520-2506054 Center differential satellite with bushing
  • 5320-2511060 Locking valve
  • Chassis
      Frame, bumpers and engine mudguards

      6520-2800010-58 Frame

  • 6520-2804003-30 Installing the rear buffer
  • 6520-2806040 Installation of towing fork
  • 6520-2806046 Towing fork with spring
  • Suspension
      6520-2900001-50 Installation of front suspension
  • 6520-2902012-20 Front spring
  • 65115-2905535 Shock absorber bracket, left
  • 65115-2906070 Stabilizer bracket
  • 6520-2900002 Installation of rear suspension
  • 6520-2912012 Rear spring
  • 6520-2918050 Balancer bracket with axle
  • 6520-2918068 Spring shoe with bushings and cuff
  • Front axle
      6520-3000012 Front axle with brakes
  • 6520-3000015 Front axle
  • 6520-3001012 Steering knuckle
  • Wheels
      65205-3101002 Installation of front wheels
  • 65205-3101003 Installation of dual wheels
  • 65205-3101011 Wheel with tire
  • 6520-3103009 Front wheel hub with drum, bearing and cuff
  • 6520-3103010 Hub with brake drum
  • 6520-3104009 Rear wheel hub with collars
  • 6520-3104012 Rear wheel hub with bolts
  • 6520-3105010-10 Spare wheel holder
  • Control mechanisms
      Steering

      6520-3400002-19 Installation of the steering wheel

  • 5460-3400002-19 Installation of the steering wheel
  • 6520-3400004-40 Installation of the steering column
  • 6520-3406014-19 Installation of the steering column adjustment valve
  • 6520-3444006-30 Steering column with propeller shaft
  • 6520-3444075-19 Steering column with bracket
  • 6520-3444008-19 Steering column
  • 6520-3444010-19 Steering column
  • 6520-3422008-30 Cardan shaft
  • 6520-3422010-30 Cardan shaft
  • 6520-3422014-30 Joint with bushing
  • 6520-3422012-30 Joint with bearing housing
  • 6520-3400012-35 Installation of the steering mechanism
  • 6520-3400012-40 Installation of the steering mechanism
  • 6520-3414010-40 Bipod rod with tips
  • 6520-3414011-40 Rod with tip
  • 6520-3400018-35 Installation of pipelines and power steering pump reservoir
  • 6520-3400018-36 Installation of pipelines and power steering pump reservoir
  • 6520-3400019-35 Installation of power steering pump
  • 6520-3414052 Traction
  • Brakes
      6520-3500006-01 Installation of pneumatic brake drive
  • 5460-3500080-05 Installation of a pneumatic drive in the cabin
  • 6520-3500014-34 Installation of a two-section brake valve
  • 5320-3514108 Two-section brake valve with pedal
  • 100-3514108-10 Two-section brake valve
  • 16-3515310 Control valve
  • 6520-3500013-01 Installation of receivers
  • 6520-3506001 Installation of the front axle brake control unit
  • 6520-3542005 ABS modulator block
  • 6520-3570010 Solenoid valve with fittings
  • 6520-3506002 Installation of the rear bogie brake control unit
  • 6520-3518010-82 Rear bogie brake control unit
  • 5350-3518001-01 Relay valve with muffler
  • 2233-3518010-20 Accelerator valve with muffler
  • 16-3515310 Control valve
  • 6520-3542007-80 Secondary circuit brake control unit
  • 65201-3506170-02 Installation of cooler
  • 6520-3501011-12 Front brake
  • 6520-3502011-12 Rear brake
  • 6520-3501090-41 Brake shoe with linings
  • 6520-3501090-40 Brake shoe with linings
  • 6520-3502128 Bracket with bushings
  • 6520-3501012 Brake caliper
  • 6520-3501121 Bracket for brake chamber and expansion knuckle
  • 6520-3541110 Speed ​​sensor with bracket
  • 53205-3541109-01 Speed ​​sensor with bushing
  • 100-3537110 Emergency brake release valve assembly
  • 5308-3570010 Auxiliary brake housing with pneumatic cylinder
  • 53205-3570205 Auxiliary brake pneumatic cylinder
  • 53215-3570210 Pneumatic cylinder f35x65
  • Electrical equipment
      Electrical equipment

      6520-3700011-56 Lighting equipment on a car

  • 6520-3700011-56 Electrical equipment. Location by car
  • 6520-3700060-56 Electrical equipment. Location on the instrument panel
  • 53605-3703001-30 Installation of batteries
  • 6540-3710001-55 Installation of switches
  • 5308-3710004 Installation of battery switch
  • 6520-3718001 Installation of the headlight range control unit
  • 5320-3721001-10 Installation of sound electrical signals
  • 65115-3722002 Installing the fuse box
  • 4308-3722001-30 Installation of fuses
  • 53205-3723005 Installation of a portable lamp socket
  • 6540-3737001 Installation of the mass switch
  • 65115-3724002-61 Installation of wires on the instrument panel
  • 65228-3741001 Installation of electrical equipment of the heater
  • 65115-3741016-70 Installation of electrical equipment for the fuel heating system on the instrument panel
  • 65115-3741018 Installation of electrical equipment for heated mirrors in the cabin
  • 4308-3747001-50 Installation of relay
  • 65115-3741017 Installation of heated mirror equipment
  • 53215-3700005 Installation of electrical equipment on the canopy
  • 65115-3738002 Installation of side lights
  • 65115-3741300 Installation of air heater contactor
  • Devices and sensors
      5308-3802001 Speedometer sealing
  • 4308-3830005 Installation of air pressure indicator sensors
  • 5308-3805001 Installation of the instrument panel
  • 53205-3830002 Installation of emergency air pressure sensors
  • 65115-3840001 Installation of tachograph
  • ABS and electronic control system
      6520-4000012-30 ABS. Location by car
  • 43253-4000120-10 ABS. Location on the instrument panel
  • 43253-4000220-10 ABS. Cabin location
  • 6520-4000320-30 ABS control with PBS function. Location on chassis
  • 6520-4000010-25 Engine control system. Location by car.
  • 6520-4000100-24 Engine control system. Location on the instrument panel
  • 6520-4000200-24 Engine control system. Cabin location.
  • Body
      Body

      65201-5000007-10 Installation of cab suspension and cab lift limiter. Conventional assembly unit.

  • 65201-5001006-10 Installation of rear cab suspension
  • 65201-5000003 Installation of front cab suspension
  • 65201-5002051-10 Installation of the cabin lift limiter
  • 6520-5000014-83 Cabin with painted doors
  • 6520-5000079-50 Installation of the cab tilting mechanism
  • 65222-5000090 Installation of plugs and plugs on the cabin
  • 65222-5000100 Installation of thermal and noise insulation and cabin upholstery
  • 5460-5000121 Installing the driver's seat
  • 5460-5000122 Installing the passenger seat
  • 5460-5000123 Installing the middle seat
  • 6460-5000080 Installation of plugs on the roof
  • Body floor
      4308-5109001 Installation of carpets and floor thermal and noise insulation
  • 53205-5101250 Installation of threshold trims
  • Window and rear window
      6520-5205001 Installation of windshield wiper
  • 65115-5206005 Installation of windshields
  • 65115-5208004 Installation of washer
  • Body front
      6560-5300023-10 Installation of the instrument panel
  • 6560-5325300 Installation of the instrument panel
  • 6522-5325160 Installation of instrument panel handrails
  • 53205-5310001 Installation of the front handle
  • Rear body
      65115-5603005 Installation of rear window glass
  • 6520-5614200-40 Installation of a noise insulation screen above the engine
  • 53205-5713008 Installation of roof ventilation hatch
  • Front door
      65115-6100005 Installation of glass and door fittings
  • 53205-6100015 Left door
  • 53205-6100014 Door right
  • 65115-6102005 Installation of door trim
  • 65115-6103005 Installation of door vents
  • 65115-6104005 Installation of door power windows
  • 5320-6105011 Installation of locks and door handles, left
  • 5320-6105150 External door handle
  • 5320-6105080 Right door lock drive assembly
  • 65115-6105011 Installation of locks and door handles, left
  • 65115-6110005 Installation of sliding windows
  • 65115-6114005 Installation of door armrests
  • Seats
      54115-6800900-02 Connection diagram for seat pneumatic system
  • 6460-6800900-02 Connection diagram for seat pneumatic system
  • Radio equipment
      4308-7900010 Radio equipment. Location on the instrument panel
  • 4308-7900020 Radio equipment. Cabin location
  • Ventilation and heating
      4308-8100005 Installation of cabin heating system
  • 5320-8105160-01 Heating tap
  • 5320-8118027 Fan scroll with distributor, left
  • 6520-8106002-38 Installation of the fuel tank and heater fuel lines
  • 6520-8106003-38 Installation of liquid hoses
  • 6520-8106005-92 Installation of heater and electric pump
  • 5320-8105010 Drain valve
  • Accessories
      6520-8212008-01 Installation of factory side signs
  • 5460-8201002-01 Installation of rear view mirrors
  • 6522-8202005 Installation of entrance handrails
  • 53205-8212300 Installation of edgings and seals
  • 65115-8212180 Installation of reflective markings on the cab
  • 65115-8213005 Installation of over-window shelves
  • 65115-8217005-01 Installing the driver's seat belt
  • Hood, fenders, radiator trim (tail)
      43255-8400006 Installation of cockpit tail
  • 63501-8401009 Installation of facing panel
  • 6520-8401010 Facing panel
  • 6520-8403010-42 Installation of the rear part of the front fender, right
  • 6520-8403011-42 Installation of the rear part of the front fender, left
  • 6520-8404005-15 Installation of rear wings
  • 6520-8410003-71 Installation of side protection
  • 53205-8415002 Installation of aerodynamic visor
  • 65222-8416009 Lower belt “Restyling”. Conventional assembly unit
  • 65222-8416009-50 Lower belt “Restyling”. Conventional assembly unit
  • 5460-8416012-10 Installation of buffer lining
  • 5460-8416012-50 Installation of buffer lining
  • 65222-8405011 Installation of left footrests
  • Spare parts diagrams and components are presented on the website for reference purposes! We do not sell all spare parts for KamAZ-6520 (Euro-4) presented in this list, but many of them.

    Kamaz engine

    The engine consists of crank and gas distribution mechanisms, as well as cooling, lubrication, power and control systems, and starting. With the help of a crank mechanism, the reciprocating movement of the pistons in the cylinders is converted into rotational movement of the crankshaft.

    Rice. 1.1. Engine KamAZ-740.10 (basic model): a - longitudinal section, b - cross section; 1 - generator, 2 - low-pressure fuel pump, 3 - manual fuel pump, 4 - high-pressure fuel pump, 5 - automatic fuel injection advance clutch, 6 - drive coupling half of the high-pressure fuel pump drive, 7 - connecting pipe of the intake air ducts, 8 — fine fuel filter, 9 — camshaft, 10 — flywheel, 11 — flywheel housing, 12 — drain plug; 13 — oil pan, 14 — crankshaft, 15 — oil pump, 16 — fluid coupling drive shaft, 17 — generator drive pulley; 18 — fan blades, 19 — full-flow oil filter, 20 — oil filler neck, oil level indicator in the engine crankcase, 22 — centrifugal oil filter, 23 — transmission gearbox, 24 — front eye bolt, 25 — compressor, 26 — power steering pump at, 27 — rear eye bolt, 28 — left drainage pipe, 29 — flare plug, 30 — left air inlet pipe, 31 — injector, 32 — injector mounting bracket 33 — exhaust manifold pipe, 34 — exhaust manifold

    The gas distribution mechanism promptly opens and closes the valves, which allow air into the cylinders and exhaust gases out of the cylinders.

    The cooling system maintains the required thermal conditions of the engine.

    The lubrication system supplies oil to the rubbing parts of the engine to reduce friction and wear.

    The power system cleans and supplies air and fuel to the cylinders, and with the help of a regulator, it automatically regulates the flow (supply) of fuel into the combustion chamber depending on the engine load.

    The diesel starting system is necessary to turn the crankshaft during startup.

    Here we will describe a set of components of the KamAZ-740.10, KamAZ-7403.10 and KamAZ-7409.10 engines, explain the operating diagram and operating principle of their mechanisms and systems. The KamAZ-740.10 engine (Fig. 1) is a four-stroke liquid-cooled diesel engine with a V-shaped arrangement of eight cylinders; is the base for all engine modifications of the brand. The KamA3 engine - 7403.10 (Fig. 2) has increased power due to the use of gas turbine supercharging, in which part of the energy of the exhaust gases is used to compress air and force it into the cylinders. Gas diesel engine 7409.10 (Fig. 3) can operate both on natural gas with its ignition by a pilot dose of diesel fuel, and on diesel fuel in diesel mode.

    Rice. 3. General view of the K.AMAZ-7403.10 turbocharged engine: 1 - connecting pipe, 2 - high-pressure fuel pump model 334, 3, air ducts, 4.7 - turbochargers, 6 - pipe, 8 - exhaust manifold, model 271 5 - inlet 9 - nozzle

    Rice. 4. General view of the KamAZ-7409.10 engine (gas diesel): 1 - connecting pipe. 2, 10 — intake air ducts, 3 — high-pressure fuel pump model 335, 4 — individual compressor air cleaner, 5 — low-pressure reducer. 6 - solenoid valve with filter, 7 - control drive with gas dispenser, 8 - gas dispenser. 9 - mixer, 11 - speed control drive

    The main design data and parameters of the engines are given in the technical specifications (the values ​​​​are given in parentheses when the engine is operating in diesel mode).

    Technical characteristics of KamAZ engines

    Model740.107403.107409.10
    Number of cycles4
    Number of cylinders8
    Cylinder arrangementV-shaped, camber angle 90°
    Cylinder operating order1—5—4—2—6—3—7—8
    Crankshaft rotation directionright
    Cylinder diameter and piston stroke, mm120 X 120
    Working volume, l10,85
    Compression ratio171617
    Rated power, kW154191154
    Maximum torque, Nm637785637
    Crankshaft rotation speed, rpm:
    nominal260026002550 (2600)
    at maximum torque
    1600…18001600… 18001300… 1800

    Not available:

    Part codeNamePart Information
    740-51-1000400-20Engine 740.51-320 with equipmentQuantity per 6520 1 Model 740.51 Group Engine Subgroup Engine assembly Serial part number 400 Additionally Not interchangeable with a part previously released under the same numberNot available
    740-20-3407001Installing the power steering pumpQuantity per 6520 1 Model 740.20 Group Steering control Subgroup Power steering pump Part number 001Not available
    7406-3509003-10Compressor installationQuantity per 6520 1 Model 7406 Group Brakes Subgroup Air brake compressor Serial part number 003 Additionally Not interchangeable with a part previously released under the same numberNot available
    5662-3708-10StarterQuantity per 6520 1Not available
    7406-3701011GeneratorQuantity per 6520 1 Model 7406 Group Electrical equipment Subgroup Generator Part serial number 011Not available
    740-20-1307170Alternator and water pump drive beltQuantity per 6520 1 Model 740.20 Group Cooling system Subgroup Water pump Part number 170Not available
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