The Tver Municipal Engineering Plant offers the largest line of vacuum sludge removal machines of various capacities (from 3 to 16 m3) in the Russian Federation. The equipment is based on the chassis of Russian (GAZ NEXT, MAZ, KAMAZ, Mitsubishi, ISUZU, Ford Cargo, IVECO, Mercedes) and foreign (Scania, MAN, etc.) manufacturers. The machines are designed to remove silt, sand, sludge, bentonite and various caked waste from pipelines, engineering systems and natural reservoirs. Main areas of application:
- Cleaning storm water and road drains;
- Cleaning of sewers, production tanks, pumping stations;
- Fighting siltation of reservoirs and canals.
Our catalog mainly presents combined sludge sucking machines - with the ability to wash hydraulic systems and contaminated containers with a powerful jet of water; There are also models with a steam generator.
Sludge pumps based on KAMAZ, MAZ, ZIL, GAZ - technical characteristics of sludge suckers
The table of sludge-suction machines contains sludge-sucker barrels with vacuum sewer and water plunger pumps based on KAMAZ, MAZ, ZIL-431412, GAZ-3309 trucks, indicating the technical characteristics of the sewer truck (barrel volume, water tank capacity, pump performance, fuel consumption, type of chassis - highway/all-terrain vehicle, hose type), manufacturer's name. The tabular form allows you to quickly select and buy a sludge pump directly from the manufacturer at the best price.
Combined suction pumps KROLL based on MAN, Mercedes, Scania - technical characteristics of suction machines
Vacuum suction pumps based on KAMAZ, MAZ, ZIL - technical characteristics of suction machines
Sludge pumps based on KAMAZ, MAZ - technical characteristics of sludge suckers
Vacuum cleaner or sludge extractor?
The operating principle of both equipment is similar, the only differences are in the number of tanks, pumps and power. If the sewer truck, having one pump, is capable of working only with liquid masses, then the sludge pump is additionally equipped with a powerful plunger-type vacuum pump, which first erodes dense masses of sediment. Also, unlike a vacuum cleaner, the suction pump has an additional capacity for technical water, intended specifically for washing out under high pressure. In addition, it is equipped with a hinged rear wall for unloading waste using a tipper method. The sludge extractor can also be equipped with a steam generator for heating frozen equipment or operating in the cold season. Thus, the sludge pump is a universal machine capable of solving more complex problems.
Before choosing a suction pump, determine the depth of the cleaning object and the amount of sludge at its bottom. Assess the accessibility of the facility to determine the required length of the hose, the capacity of the tank itself and the clean water tank. A larger volume of water tank will allow you to carry out work to remove bottom sediments faster and more efficiently. If necessary, you can call our specialist, he will help you choose the best option.
Production and sale of sludge sucking machines based on KAMAZ, MAZ, ISUZU with tank volumes from 3.5 to 18 m3. We supply various vacuum pumps: KO-505, PNR-122/124, PVT-200, PVT-400, VK-6M2, NVR-8/3. We offer ready-made versions or individual retrofitting of equipment. Vacuum sludge sucking machines (MVS, AKNS) are equipped with a hydraulic dumping device and bottom opening for easy unloading and maintenance.
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- Call the hotline 8 800 555-41-71.
- Leave a request by email
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Buy a sludge pump (sludge sucker) directly at the manufacturer’s price
Buy a new combined suction pump
KAMAZ, MAZ, ZIL, GAZ, Gazelle with a pump, hose-sleeve with a volume of 3 to 10 cubic meters became available using the online catalog "SPECIAL EQUIPMENT" at the selling price of the manufacturer, thanks to the published addresses of manufacturers, official websites, telephone numbers of the sales department of each manufacturer .
The provided contact information allows you to quickly agree on the terms of direct delivery of the sludge sucker, a possible discount on the manufacturer’s selling price, draw up a sales contract directly without resellers and buy
the suction pump selected from the catalog in the sales department at the price indicated in the price list of the manufacturer.
List of manufacturing plants of sludge suckers
(sludge sucking machines)
from Russia, Germany:
"COMMASH" Mtsensk plant OJSC, Mtsensk, Russia
Sludge cleaner KO-507 based on KamAZ
The KO 507 machine is a special municipal equipment that is used to carry out cleaning work. It is used in sewer systems, storm drains and drains. A special mechanical device allows you to remove sludge, sludge water and fatty deposits from wells and cesspools. In addition to pumping out contaminants, the KAMAZ-based vehicle is designed to transport the collected mass for the purpose of its subsequent disposal. The sludge pump based on KamAZ KO 507 has the following features:
- A powerful vacuum pump allows you to cope even with heavy and dense sludge, ensuring an environmentally friendly and leak-tight process.
- The tank for collected sludge is equipped with a lid on the back. It folds back when unloading sludge and simplifies the process of emptying the container.
Photo of the KO-507 suction pump based on KamAZ
KO-507AM
Sludge sucker KO-507AM
The KO-507AM sludge sucker is designed for vacuum cleaning of wells, storm and sewer networks from sludge and transporting it to the unloading site. The special equipment includes a tank, a vacuum pump with a drive, a suction boom, hydraulic, pneumatic and electrical systems and other additional equipment. The KO-507AM suction boom is controlled from a remote control panel. Sludge is unloaded by tipping the tank. The KO-507AM sludge sucker is designed for operation in macroclimatic regions with a temperate climate at ambient temperatures from minus 20°C to plus 40°C. The tank capacity of the sludge sucker is 7 cubic meters. The productivity of the vacuum pump of the sludge pump is 730 cubic meters per hour. The depth of the well/pit, which can be cleaned using the KO-507AM , is 6 meters.
The Arzamas Municipal Engineering Plant produces sludge sucking machines KO-507AM. OJSC Kommash is one of the largest enterprises in Russia and the CIS for the production of municipal equipment, which over more than 70 years of operation has accumulated vast experience in the production of municipal equipment, which has a positive effect on the quality of its products. Today, the main products of Kommash OJSC are sand spreaders, garbage trucks, vacuum, sewer washing, sidewalk cleaning, watering and sludge cleaning machines, including the K KO-507AM , which is distinguished by a high technical level and adaptability for use in various climatic zones. The products of the Arzamas Municipal Engineering Plant, and KO-507AM among them, are known and are in great demand not only in Russia, but also abroad in dozens of countries. Qualitative updating and increase in the range of products, expansion of the market for their sales occurs at the enterprise every year.
The KO-507AM sludge sucking machine is designed on the basis of KamAZ 65115 (Euro-3) and 53215 (Euro-2) chassis vehicles with a 6x4 wheel arrangement. KamAZ chassis vehicles provide the sludge sucker with high technical and operational performance. The sludge sucker is characterized by maneuverability, maneuverability and a high level of productivity. The air-cooled KO-507AM diesel engine is more durable due to the most durable and rigid design of the cylinder block, crankshaft, cylinder-piston group parts, cylinder head, as well as the use of diesel fuel, which, unlike gasoline, is to some extent a lubricant. The cabin of the KO-507AM sludge suction machine is located above the engine, but thanks to heat and sound insulating materials, it is very comfortable.
Sales of KO-507AM are carried out in our company. If you decide to buy KO-507AM, then contact us by phone numbers listed on our website in the “Contacts” section, or by email, the address of which is located in the same section. The company's managers will familiarize you in more detail with the technical and operational characteristics of this and other tractor models, and will also provide the necessary information on the procedure for purchasing equipment. KO-507AM is sold to all regions of Russia with delivery in the shortest possible time, which is one of the reasons why it is worth buying KO-507AM from our company. Moreover, our company guarantees an individual approach to each client, which allows you to buy KO-507AM on more favorable terms. In the decision to buy the KO-507AM, an important fact is that the manufacturing plant constantly exhibits the latest developments at large-scale and prestigious exhibitions. For example, such as “United Russia”, which has been held annually since 1996 under the patronage of the Federal Government, gathering a large number of participants, each of whom is interesting and promising from the point of view of mutually beneficial cooperation and establishing business relations. The company also participates in various competitions, in which it receives various awards, which indicates the high quality of its products.
The versatility, cost-effectiveness and excellent combination of price and quality indicators of the KO-507AM are not the last reasons why you should buy the KO-507AM. In making the decision to buy KO-507AM, the fact that since September 2008, a service center for servicing municipal equipment manufactured by Kommash OJSC began operating at the plant. The center meets all requirements and is certified by FAUN. The company's service department has done a lot of work to organize service in all regions of Russia. Agreements have been concluded with 12 service centers that will carry out warranty and post-warranty repairs of the KO-507AM and provide spare parts for the equipment of Kommash OJSC in general and the KO-507AM in particular.
Device
Sludge cleaner ko 507 uses a unique vacuum method for cleaning sewers, cesspools and treatment facilities. The main element of the equipment is the chassis, which is responsible for moving the entire sludge suction system. The collected waste is stored in a tank. Sludge collection and unloading is carried out by sequentially launching a vacuum and pressure system. The tank itself is internally divided into two blocks. The front unit is filled with clean water, while the rear unit collects sludge and silt liquid. During transportation, solid sludge deposits move to the rear of the tank, and liquid settles in the front of the block. That is why waste is discharged through the back cover. For better cleaning of the container, you can install a mechanical piston, which forcibly pushes contaminants out.
The suction hose of the suction cleaner is equipped with a boom with a winch. These devices provide control of the hose and its fixation on the tank during transportation. The hose is controlled and its position is changed from the cabin using special devices located on the panel.
The sludge pump KO 507 allows you to install additional equipment for filtering and cleaning the collected sludge. This system processes sludge so that the output is process water. It can be used for public utility needs.
What you need to know when choosing a suction pump
A sludge sucker is a type of special equipment used to remove sludge and bottom sediments from sewer wells, various storage tanks, settling tanks of treatment facilities of industrial enterprises and further transportation to the disposal site.
Based on the specific type of work, the equipment of the machine may change, but the main functional components remain unchanged:
- Chassis : a tank for collected waste and technical fluid, as well as equipment and accessories, is mounted on the chassis. In our production we use KAMAZ, MAZ chassis;
- A tank for collecting and transporting sludge, process fluids and other waste. It is divided into two compartments, one of which collects waste, and the second is intended for clean water, which is used for preliminary erosion of bottom sediments. Our sludge sucking machines are equipped with tanks of both small volumes - from 3.5 m3, and large ones - up to 18 m3;
- Vacuum pump : is an important element of the suction pump design. Necessary for the functioning of the entire suction group. It is installed on the chassis, has a hydraulic drive, or is driven by a PTO (power take-off). Provides sludge suction by creating a vacuum in the tank.
- Plunger pump : Allows you to wash away dense silt masses adhering to the walls inside the container with water under high pressure, and wash the walls of the pipes. Powered by hydraulic drive.
- The suction mechanism with boom and winch is equipped with a rotation system, which allows the machine to be operated at a certain distance from the cleaning object.
- Hose for pumping sludge into a tank: can be several tens of meters long with a diameter of up to 100-120 mm.
How does a sludge sucker work?
The suction pump contains:
- high pressure vacuum and plunger pump for pumping out waste;
- a suction hose (boom) that allows waste to be collected from depth;
- gun for washing away silt and viscous sediments;
- tank for collection and removal of waste; can also be used for recycling and temporary
- storage of sludge deposits;
- additional equipment (hoses, extension cords, water tanks).
The principle of operation of the suction pump is simple - with the help of a vacuum pump, waste enters the suction hose and then into the storage tank (cistern) . As the waste separates, water is formed in the tank, which enters a special compartment where it settles and clarifies. To increase the capacity of the tank, excess water is drained through a special pipe. This water is not dangerous and can be used to water garden plants or be drained into a ditch, pond, or forest area.
If you watch a video of how the sludge pump works, you can see that one person is enough to control the process (usually the driver). The machine drives as close as possible to the pumping site, then the suction hose unwinds and lowers into the container to be pumped. After this, just press the start button of the vacuum pump and monitor the filling level of the tank, draining the water in time.
Usually the whole process takes about 30 minutes, of which pumping takes from 3 to 7 minutes.
Waste is transported to special sites (sludge dumps or landfills). On sludge pads, waste is dried and disposed of or sent for processing (fertilizers are made from it). Waste is evacuated through the rear hinged lid of the tank. Some models are equipped with hydraulic devices to push waste out, but more often the discharge occurs under the influence of gravity.
Some numbers:
- The average pumping depth is up to 30 m.
- The volume of the tank is about 3 m3.
- The average hose length is 50-60 m.
- The average hose diameter is 100 mm.
Difference from a sewer truck
People unfamiliar with the process of collecting waste on a professional level often ask the question of how a sludge extractor differs from a vacuum cleaner. These machines are indeed very similar in design and differ only in that the suction pumps are additionally equipped with a gun for washing away viscous deposits. This allows you to effectively clean sedimentation tanks, ponds and wells, while sewage disposal technology is only suitable for septic tanks and cesspools, where the waste has a lower density and a more uniform consistency.
How does a vacuum suction machine work?
Its design includes a powerful vacuum pump that sucks waste into a tank, in which it is then transported for unloading to a treatment facility.
This tank is made of steel, the minimum thickness of its wall is 6 millimeters. The internal space in it is divided into two parts - a compartment for water and a compartment for sludge. The inner surface of the tank is coated with a zinc-containing polymer that protects against rust.
The suction pump kit also includes:
- hose;
- monitor gun (erosive silt);
- hydraulic system, pneumatic system, electrical system.
All this equipment is based on a vehicle designed to transport sewage to the pumping point and transport waste in liquid form to the disposal point.
Popular suction pump models
On the Russian market, domestically produced models are most in demand. Power, spaciousness, affordable price and excellent maneuverability make them indispensable when working both within the city and in rural areas and at remote sites:
- KO 507AM is ideal for cleaning clogged pipes and utility networks, including removing grease-containing sediments. It is installed on a KamAZ base, holds up to 7 m3 of waste, and collection is possible from a depth of up to 6 m.
- KO 510 is a machine with a compact tank of 3.25 m3. Mounted on a ZIL chassis, the sludge extractor does an excellent job of cleaning wells and sewer systems. Cleaning depth is up to 4.5 m. Equipped with tanks for water (20 l) generated during waste collection.
- KO-530 is a powerful and capacious sludge pump based on KamAZ with a tank of 9.7 m3. It can be equipped with additional tanks, hoses and extensions, which allows you to work at greater depths. One of the most productive sludge sucking machines today.
- KO 560 with a volume of 6000 l belongs to the combined machines. In the basic version, they are equipped with sludge sucking and sewer cleaning equipment. They are notable for the fact that you can additionally install a blade and a watering system, after which the sludge suckers can be used as snow blowers, sprinklers and even fire engines. Installed on KamAZ chassis.
Specifications
As an example, let’s look at the technical characteristics of the KO 510 sludge extractor. This is one of the most popular machines, which can be easily recognized in the photo by its ZIL chassis.
Dimensions:
- length - 7000 mm;
- width - 2500 mm;
- height - 3100 mm.
Total weight - 11000 kg. The base chassis is ZIL-432932. Pumping depth - 4.5 m. Tank volume - 3.25 m3. The productivity of the vacuum pump is 360 m3/h. The maximum vacuum in the tank is 0.085 MPa. Tank filling time - 3-6 minutes
Sludge sucker. Model: KO-507K
sludge sucker is designed for vacuum cleaning of wells and settling tanks, storm and sewer networks from sludge and its transportation to the unloading site. The machine is designed for operation in macroclimatic areas with a temperate climate at ambient temperatures from -20°C to plus 40°C.
Specifications:
KAMAZ-53605 | |
diesel | |
6,2/8,2 | |
– | |
8 | |
720 | |
– | |
0,085 | |
8 | |
20500 | |
7300x2500x3530* | |
Basic chassis | KAMAZ-65115-773082-19, KAMAZ-65115-773082-42 |
Engine power, l. With. | 280 |
Fuel type | diesel |
Tank capacity, m3 | 7 |
Capacity of clean water tanks, m3 | 2 |
Depth of the well to be cleaned, m | 8 |
Vacuum pump capacity, m3/h | 720/730 |
High pressure pump capacity, m3/h | 0,96 |
Maximum vacuum in the tank, MPa | 0,085 |
Tank filling time, min | 7 – 10 |
Total weight, kg | 22400 |
Overall dimensions, mm | |
- length | 8300 |
- width | 2500 |
- height | 3100 |
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Prices for renting a suction pump
Characteristics | |
Model | KAMAZ-65115 |
Tank capacity | 7 m³ |
Conditions for renting a suction pump
- When renting special equipment from us, you must comply with a number of conditions specified in the contract. The main requirements are:
- The decision on the rental period and the amount of payment and the amount of the advance payment must be agreed upon before concluding the lease agreement.
- Applications must be submitted until 15:00.
- Any unit of special equipment is rented exclusively with a driver (driver).
- Serviceable special equipment is provided for rent.
- Special equipment is delivered to the site with the required amount of fuel, or as agreed with the customer, if the customer organizes refueling on his own.
- Minimum order duration is 8 hours or 100 km. with cargo.
- To record the working time of the driver and driver, waybills or reports are used, in which the customer records daily work time, lunch time and comments, confirming with his signature and the seal of the customer’s organization.
- The work schedule of the driver or driver is agreed upon individually, taking into account (1 hour lunch break), which is recorded in the application for rental of special equipment.
- All work must be carried out without violating occupational safety and health regulations.
KAMAZ sludge cleaner
Every owner of a private country house or a personal plot on the territory of which wells, cesspools or other artificial or natural reservoirs are located knows that they inevitably silt over time. In this case, it is necessary to clean them and put them in order. Some people prefer to do the entire complex of work manually. It must be said that cleaning a reservoir from silt deposits is truly a difficult task. This is really hard and long work. That is why most people prefer to use the services of a suction pump.
A sludge extractor is a specialized technique that is designed to clean communications, wells, sedimentation tanks, cesspools, and so on using special equipment. Such machines are widely used not only for cleaning and pumping, but also for transporting industrial water for the needs of public utilities. In this article we will tell you about the most common sludge suckers that are installed on the Kamaz chassis.
Sludge pump technical characteristics
If you have a plot of land or a private house on the territory of which there are artificial or natural reservoirs, this is probably not the first time you have encountered the problem of cleaning them. It often happens that after spring floods the bottom of reservoirs silts up and needs to be cleaned. This can lead not only to an increase in the danger of operating such facilities, but also to a deterioration in the quality of water in reservoirs, which can negatively affect your health if you consume water from them, as well as flora and fauna. In this case, the owner has several options.
- manually clean the pond using special equipment. In most cases, this is a very labor-intensive process that may be associated with certain dangers;
- use the services of companies that have suction pumps.
Most often, people are inclined to the second option, since real professionals are able to quickly and efficiently complete the entire volume of work, unlike people who are doing this for the first time. Today we will talk about what types of suction pumps there are, list the most common models, and also name their technical characteristics.
Accessories
Each device has its own elements, without which work is simply impossible. Ilosos is no exception. It consists of the following components:
- a chassis designed to transport the system itself, water, and waste;
- waste storage tank;
- a hose through which water and waste are pumped out;
- pump, with the help of which all receiving and distributing work is carried out;
- boom and winch for hose control;
- control panel, on which all the necessary indicators and the control system itself are located;
- various additional equipment designed to speed up and facilitate the work performed.
As a rule, KAMAZ-based sludge pumps are equipped with fairly large tanks with the ability to install additional water tanks and so on. The large carrying capacity of such a vehicle allows you to pump out and transport a significant amount of waste (up to 10 cubic meters).
The most common sludge sucking machines based on KAMAZ meringues
There are several types of devices that are used for pumping waste and cleaning sewers, wells, sumps, cesspools, and so on. We will talk about the most common of them.
- KO-507a.
- KO-510.
- Ko-524.
- KO-530.
Let's look at each of them in more detail.
KO-507a
The KO-507a sludge sucker is a fairly modern and efficient domestically produced unit, which is mounted on a KAMAZ base. Today, the KO-507a device has become even better, as it is now equipped with an improved Italian-made vacuum pump. The KO-507a sludge sucker has a fairly large tank (7 tons), which is quite enough to clean small and medium-sized reservoirs in a short time. It is KO-507a that has the most powerful vacuum pump, the productivity of which reaches 730 cubic meters per hour. Thanks to it, the tank of the KO-507a vehicle is filled in just 7-10 minutes.
The dimensions of the entire KO-507a unit together with KAMAZ are 8300x2500x3100. The maximum depth from which the KO-507a machine is capable of pumping out waste is 6 m. The total weight is 20.5 tons. This is one of the most common and versatile KAMAZ-based machines from a domestic manufacturer today.
KO-510
The KO-510 sludge sucker based on KAMAZ has a number of distinctive features. The tank here has a special design. It has 2 compartments. The first is intended for storing and transporting water for industrial purposes, suitable for use in the needs of municipal services. The second is necessary for storing waste. Thanks to a special system inside the tank, the water that was pumped out along with the sludge is gradually filtered and moved to another compartment. After this, it is pumped out, which allows you to significantly save time, fuel and money.
Another distinctive feature is the control panel. Using a special device, you can remotely control sludge pumping. Operation of such a machine is permitted at temperatures from -20 to +40 degrees Celsius. This installation is ideal for cleaning small bodies of water. Also, thanks to the compartment in which the pumped out water is located, it is possible to clean sewers and reservoirs in hard-to-reach places using a separate hose and pump that will supply process water under pressure.
- tank volume 3.25 cubic meters;
- maximum vacuum 0.085 MPa;
- pump capacity 360 cubic meters per hour;
- maximum working depth is 4.5 m;
- The lifting angle of the shipping tank is 60 degrees;
- dimensions 7000x2422x3100.
Such installations are not found too often on the KAMAZ base. The fact is that such a car has a fairly large carrying capacity and a powerful engine, allowing it to transport much larger loads. To save fuel, businessmen prefer to use such suction pumps based on ZIL.
KO-524
A special feature of this sludge pumping unit is the special design of the tank. The fact is that the tank in this case is completely sealed. This allows the installation to be used for pumping and transporting various inert liquids without the risk of loss. Specifications:
- maximum working depth up to 6 m;
- tank capacity – 6.2 m3;
- pump power 720 cubic meters per hour;
- tank lift angle – 60;
- dimensions 7400x2500x3500.
KO-530
Most often, such machines are used on the KAMAZ basis. The fact is that this particular suction pump is equipped with one of the largest waste tanks - 10 cubic meters. It is also possible to install additional tanks for clean or process water. This type of installation can most often be seen on a KAMAZ vehicle, since its transportation requires a large load capacity.
Sludge extraction machine: technical characteristics
What characteristics do the most popular sludge suckers have?
KO-507
It pumps out sludge and dirt contained in wells, settling tanks, cesspools, and drainage systems, followed by transportation and disposal.
KO-507, based on the KAMAZ chassis, has the following characteristics:
- dimensions - 3.1 by 2.5 by 8.3 m;
- weight – 20,500 kg;
- depth – 6 m;
- throughput capacity – 730 cubic meters. m/h;
- pumping time – 7-10 minutes;
- tanker volume – 7 cubic meters. m.
KO-510
Based on ZIL brand cars. Designed, similar to the previous one, to clean objects such as wells and various communication systems from silt deposits.
- chassis - ZIL brand;
- tanker volume – 3.25 cubic meters. m;
- dimensions – 7 by 2.5 by 3.1 m;
- suction power – 360 cubic meters. m/h;
- tanker filling time – 3-6 minutes;
- depth – 4.5 m;
- volume of water tanks – 20 l;
- weight – 11.2 tons.
KO-524
The main specificity of this suction pump is its equipment and some technical parameters. Its characteristics:
- dimensions – 7.4 by 2.5 by 3.5 m;
- based on a MAZ chassis;
- weight – 18,000 kg;
- pump power – 720 cubic meters per hour;
- tanker capacity – 6.2 cubic meters. m;
- Filling a tanker takes 6-8 minutes.
KO-530
A modern suction pump designed for increased volumes of waste. Installation of additional tanks and other equipment is available. To gain access to greater depths, it is possible to use additional hoses and extensions.
- dimensions – 8.05 by 2.5 by 3.65 m;
- weight – 24,000 kg;
- tanker capacity – 9.7 cubic meters. m;
- productivity of pumping equipment – 720 cubic meters. m/h;
- based on KAMAZ vehicles.
This is one of the best sludge sucking machines today. Has 2 pumps and additional tanks. Auxiliary equipment can be installed to simplify and speed up the cleaning of objects. It is distinguished by its high cost, which is justified by the high productivity of this machine.