Removal and installation of the power steering pump KamAZ 5320 - 54115


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Performance indicators

Structurally, the mechanism that controls the movement of vehicles includes: a device that changes the movement of the shaft at an angle, a device that distributes the force of an axial type fluid, and an integrated force chamber. Regarding the transmission mechanism used, the following are used: “auger-ball”, “nut-displacer”, toothed quarter circle with a conical rack.

Amplifier parameters (3400020):

IndexExplanation
Force on the front pair of wheels, (t)5,5
Torsion impulse of the amplifier output shaft, pressure 9MPa, (Nm)4000
Possible heating of the amplifier lubricant, (°C)90
Ratio of driven and driven amplifier teeth21.7 to 1
Bipod shaft seal GUR KamAZ 4310 size, (mm)57,2*76*8
Booster pressure limiting valve (MPa)8-9
Passability of the amplifier distribution device, (dm3/min)15
Amplifier bipod eversion, (deg.)86
Amplifier groove, directivityleft
Amplifier weight, (kg)47,2

KamAZ amplifier bipod oil seal:

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Not available:

Part codeNamePart Information
53212-3407212Cover assemblyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 53212 Group Steering control Subgroup Power steering pump Serial part number 212Not available
53212-3407200Power steering pump assemblyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 53212 Group Steering control Subgroup Power steering pump Serial part number 200Not available
853889Traffic jamQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
1/05304/50Rivet 2x6.37Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Fastener yes Material light alloys Coating uncoatedNot available
130-3903183-04Table 40x20Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 130 Group Driver's tools and accessories Subgroup Plates (instruction) Serial part number 183Not available
5320-3407437-01Sealing gasketQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 437Not available
5320-3407255Distribution diskQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 255Not available
864217Ring sealingQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coatingNot available
5320-3407253Pump statorQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 253Not available
853757Pin 5x43Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coatingNot available
853883-01Traffic jamQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
5320-3407413Gasket sealing tank coverQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 413Not available
864218Ring sealingQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
1/26470/01Flat washer 8.45x25x2.5Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coatingNot available
1/60439/21Bolt M8-6gх35Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 80 (steel with tensile strength 784-980 ( 80-100) MPa (kg/mm2) Galvanized coatingNot available
5320-3407328Filler filter assemblyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 328Not available
5320-3407350Tank filler plug assemblyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 350Not available
5320-3407441Tank tubeQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 441Not available
1/09026/21Bolt M6-6ghx25Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material steel 80 (steel with tensile strength 784-980 ( 80-100) MPa (kg/mm2) Galvanized coatingNot available
1/05194/01Flat washer 6x12x1.5Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coatingNot available
5320-3407435Pump manifoldQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 435Not available
5320-3407439Pump manifold gasketQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 439Not available
5320-3407300-01Pump reservoir assemblyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 300Not available
5320-3407220Oil removal ringQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 220Not available
864713Bearing 6-305Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
853803Segment key 5x7.5x19Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
5320-3407240Power steering pump drive gearQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 240Not available
1/35507/01Flat washer 16x30Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coatingNot available
853536Nut M16x1.5-6NQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
1/07970/01Cotter pin 4x30Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coatingNot available
5320-3407217Pump rollerQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 217Not available
740-1308131Ring B47Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 740 Group Cooling system Subgroup Fan Serial part number 131Not available
864121Cuff 24x46 assembledQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
864122Cuff bodyQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
864124Cuff springQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
154901ENeedle bearingQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
464714Needle bearing 154901EQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coatingNot available
5320-3407211Pump housingQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 211Not available
5320-3407248Pump rotorQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 248Not available
5320-3407251Pump bladeQuantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 10 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 251Not available
1/05168/77Spring washer 10Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material other metal materials, i.e. not steel, not brass , not light alloy, not copper Coating special coatingNot available
853043Bolt M10x1.25-6gx90Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coatingNot available

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GUR KamAZ-4310 – Design and adjustment.

Content:

KAMAZ 4310 was developed as a vehicle for the army with a 6 x 6 wheel arrangement. Therefore, the army specifics made its own changes to the power steering design, aimed at its increased capacity and resistance to loads.

The power cylinder is made in a single crankcase with the entire steering mechanism. The control valves are equipped with a system of reaction plungers and centering springs to create reaction force on the steering wheel when turning it at high speeds.

Another design feature is the mounting of the steering bipod. On all-wheel drive KAMAZ trucks, bolts and cotter pins were replaced with nuts with lock washers.

Power steering device Kamaz 4310

Power steering pump KAMAZ-4310

The hydraulic pump creates pressure of the working fluid in the power steering. It is usually located on the camber of the cylinder block. KAMAZ trucks mainly use vane-type, double-acting pumps. During one revolution of the impeller, both a discharge cycle and a suction cycle occur.

Malfunctions often encountered in power steering KAMAZ-4310

Faults are divided into 2 types: mechanical faults and hydraulic faults. When operating in the far north, the viscosity of the working fluid increases, which in turn leads to it tearing off the system seals.

Constant drop in oil level in the pump reservoir.

The reason is damage to the pump shaft seal. To solve this, you need to replace the oil seal.

Oil releases through the safety valve of the pump reservoir cap.

CauseRemedy
Excessive ATF in the system.Drain off excess liquid.
Dirty or faulty pump filter.Replace the filter.
Violation of the collector geometry.If the violation is minor, then align the collector. If the violations are serious, then it is better to replace the collector.
The seal of the manifold gasket is broken, air has entered the system.Remove air from the system then replace the gaskets.

Increased noise during pump operation

CausesRemedies
There is not enough ATF in the system.Add liquid.
The pump filter does not perform its functions.Replace the filter.
There is air in the system.Remove air and restore seal.
Collector deformation.If the violation is minor, then align the collector. If the violations are serious, then it is better to replace the collector.
The seal of the computer gasket is broken.Replace the gasket.

Knock in the steering mechanism

CausesRemedies
Increased clogging of the steering gear clutch.Adjust the blockage using the adjusting screw.
Loosening the nuts of the steering gear joint bolts.Tighten the nuts.
The nut of the wedges securing the propeller shaft forks is loose or there is increased wear of the spline joint.Tighten the nuts and replace the spline joints.

The steering mechanism jams during operation

CausesRemedies
The valve spools or jet plungers are stuck.Disassemble the power steering, clean thoroughly and wash in solvent.
Increased wear of the steering gear.The entire steering mechanism needs to be replaced.

Complete lack of gain at different engine speeds

CausesRemedies
The pump safety valve seat has become loose.Tighten the saddle.
The valve spring has broken.Disassemble the valve and replace the spring.
The bypass valve has stopped working.Disassemble the pump and clean or replace the valve.
The steering check valve has stopped working.Disassemble the pump and clean or replace the valve.
The steering gear safety valve spring has broken.Replace the spring

Insufficient, uneven operation of the hydraulic booster

CausesRemedies
The steering gear gear is overtightened.Adjust the steering force using the adjusting screw.
The pump does not develop the required pressure in the system.Clean the pump and replace it if it is very worn.
Loss of working fluid.Replace rubber seals and add fluid.
Steering gear check valve leaking.Fix the leak and restore the valve's tightness.
Insufficient amount of liquid in the system, presence of air in itAdd working fluid and bleed air from the power steering.

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Power steering components

The design of the power steering includes parts and assemblies combined into one mechanism with a common closed loop.

Main components of the amplifier:

  • Distribution device.

The purpose of the unit is to direct hydraulic oil, used as a working fluid, into the pipes and voids of the circuit.

  • Hydraulic cylinder.

The unit is designed to convert fluid pressure into mechanical work. This is done by means of a displacer and rods attached to them.

  • Hydraulic oil.

The material is used as a working fluid. This happens due to the properties of the liquid, such as fluidity and non-compressibility. The oil transmits the pump force to the hydraulic cylinder. In addition, it is used as a preservative and also lubricates rubbing parts, reducing friction.

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Problems solved by KamAZ power steering

Not all passenger cars have power steering. And it’s clear why, cars are quite light and can be driven without power steering. However, try to do this on a heavy KamAZ. On a car that weighs 10 tons without load, it is almost impossible to turn the steering wheel without power steering, unless, of course, you are a weightlifting champion. Therefore, in cases where the amplifier fails, driving the car turns into real torture. And any driver tries to fix it as quickly as possible.

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