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Performance indicators
Structurally, the mechanism that controls the movement of vehicles includes: a device that changes the movement of the shaft at an angle, a device that distributes the force of an axial type fluid, and an integrated force chamber. Regarding the transmission mechanism used, the following are used: “auger-ball”, “nut-displacer”, toothed quarter circle with a conical rack.
Amplifier parameters (3400020):
Index | Explanation |
Force on the front pair of wheels, (t) | 5,5 |
Torsion impulse of the amplifier output shaft, pressure 9MPa, (Nm) | 4000 |
Possible heating of the amplifier lubricant, (°C) | 90 |
Ratio of driven and driven amplifier teeth | 21.7 to 1 |
Bipod shaft seal GUR KamAZ 4310 size, (mm) | 57,2*76*8 |
Booster pressure limiting valve (MPa) | 8-9 |
Passability of the amplifier distribution device, (dm3/min) | 15 |
Amplifier bipod eversion, (deg.) | 86 |
Amplifier groove, directivity | left |
Amplifier weight, (kg) | 47,2 |
KamAZ amplifier bipod oil seal:
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Not available:
№ | Part code | Name | Part Information |
53212-3407212 | Cover assembly | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 53212 Group Steering control Subgroup Power steering pump Serial part number 212 | Not available |
53212-3407200 | Power steering pump assembly | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 53212 Group Steering control Subgroup Power steering pump Serial part number 200 | Not available |
853889 | Traffic jam | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
1/05304/50 | Rivet 2x6.37 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Fastener yes Material light alloys Coating uncoated | Not available |
130-3903183-04 | Table 40x20 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 130 Group Driver's tools and accessories Subgroup Plates (instruction) Serial part number 183 | Not available |
5320-3407437-01 | Sealing gasket | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 437 | Not available |
5320-3407255 | Distribution disk | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 255 | Not available |
864217 | Ring sealing | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coating | Not available |
5320-3407253 | Pump stator | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 253 | Not available |
853757 | Pin 5x43 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coating | Not available |
853883-01 | Traffic jam | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
5320-3407413 | Gasket sealing tank cover | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 413 | Not available |
864218 | Ring sealing | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
1/26470/01 | Flat washer 8.45x25x2.5 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coating | Not available |
1/60439/21 | Bolt M8-6gх35 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 80 (steel with tensile strength 784-980 ( 80-100) MPa (kg/mm2) Galvanized coating | Not available |
5320-3407328 | Filler filter assembly | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 328 | Not available |
5320-3407350 | Tank filler plug assembly | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 350 | Not available |
5320-3407441 | Tank tube | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 441 | Not available |
1/09026/21 | Bolt M6-6ghx25 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material steel 80 (steel with tensile strength 784-980 ( 80-100) MPa (kg/mm2) Galvanized coating | Not available |
1/05194/01 | Flat washer 6x12x1.5 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coating | Not available |
5320-3407435 | Pump manifold | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 435 | Not available |
5320-3407439 | Pump manifold gasket | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 439 | Not available |
5320-3407300-01 | Pump reservoir assembly | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 300 | Not available |
5320-3407220 | Oil removal ring | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 220 | Not available |
864713 | Bearing 6-305 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
853803 | Segment key 5x7.5x19 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
5320-3407240 | Power steering pump drive gear | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 240 | Not available |
1/35507/01 | Flat washer 16x30 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coating | Not available |
853536 | Nut M16x1.5-6N | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
1/07970/01 | Cotter pin 4x30 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Fastener yes Material steel 40 (steel with tensile strength 333-490 ( 34-50) MPa (kg/mm2) Galvanized coating | Not available |
5320-3407217 | Pump roller | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 217 | Not available |
740-1308131 | Ring B47 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 740 Group Cooling system Subgroup Fan Serial part number 131 | Not available |
864121 | Cuff 24x46 assembled | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
864122 | Cuff body | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
864124 | Cuff spring | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
154901E | Needle bearing | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
464714 | Needle bearing 154901E | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Coating without coating | Not available |
5320-3407211 | Pump housing | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 211 | Not available |
5320-3407248 | Pump rotor | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 1 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 248 | Not available |
5320-3407251 | Pump blade | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 10 Model 5320 Group Steering control Subgroup Power steering pump Serial part number 251 | Not available |
1/05168/77 | Spring washer 10 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 4 Fastener yes Material other metal materials, i.e. not steel, not brass , not light alloy, not copper Coating special coating | Not available |
853043 | Bolt M10x1.25-6gx90 | Quantity for KamAZ 5320 2) KamAZ 53212 3) KamAZ 5410 4) KamAZ 54112 5) KamAZ 5511 6) KamAZ 55102 7) Model 14 Model 15 2 Coating without coating | Not available |
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GUR KamAZ-4310 – Design and adjustment.
Content:
KAMAZ 4310 was developed as a vehicle for the army with a 6 x 6 wheel arrangement. Therefore, the army specifics made its own changes to the power steering design, aimed at its increased capacity and resistance to loads.
The power cylinder is made in a single crankcase with the entire steering mechanism. The control valves are equipped with a system of reaction plungers and centering springs to create reaction force on the steering wheel when turning it at high speeds.
Another design feature is the mounting of the steering bipod. On all-wheel drive KAMAZ trucks, bolts and cotter pins were replaced with nuts with lock washers.
Power steering device Kamaz 4310
Power steering pump KAMAZ-4310
The hydraulic pump creates pressure of the working fluid in the power steering. It is usually located on the camber of the cylinder block. KAMAZ trucks mainly use vane-type, double-acting pumps. During one revolution of the impeller, both a discharge cycle and a suction cycle occur.
Malfunctions often encountered in power steering KAMAZ-4310
Faults are divided into 2 types: mechanical faults and hydraulic faults. When operating in the far north, the viscosity of the working fluid increases, which in turn leads to it tearing off the system seals.
Constant drop in oil level in the pump reservoir.
The reason is damage to the pump shaft seal. To solve this, you need to replace the oil seal.
Oil releases through the safety valve of the pump reservoir cap.
Cause | Remedy |
Excessive ATF in the system. | Drain off excess liquid. |
Dirty or faulty pump filter. | Replace the filter. |
Violation of the collector geometry. | If the violation is minor, then align the collector. If the violations are serious, then it is better to replace the collector. |
The seal of the manifold gasket is broken, air has entered the system. | Remove air from the system then replace the gaskets. |
Increased noise during pump operation
Causes | Remedies |
There is not enough ATF in the system. | Add liquid. |
The pump filter does not perform its functions. | Replace the filter. |
There is air in the system. | Remove air and restore seal. |
Collector deformation. | If the violation is minor, then align the collector. If the violations are serious, then it is better to replace the collector. |
The seal of the computer gasket is broken. | Replace the gasket. |
Knock in the steering mechanism
Causes | Remedies |
Increased clogging of the steering gear clutch. | Adjust the blockage using the adjusting screw. |
Loosening the nuts of the steering gear joint bolts. | Tighten the nuts. |
The nut of the wedges securing the propeller shaft forks is loose or there is increased wear of the spline joint. | Tighten the nuts and replace the spline joints. |
The steering mechanism jams during operation
Causes | Remedies |
The valve spools or jet plungers are stuck. | Disassemble the power steering, clean thoroughly and wash in solvent. |
Increased wear of the steering gear. | The entire steering mechanism needs to be replaced. |
Complete lack of gain at different engine speeds
Causes | Remedies |
The pump safety valve seat has become loose. | Tighten the saddle. |
The valve spring has broken. | Disassemble the valve and replace the spring. |
The bypass valve has stopped working. | Disassemble the pump and clean or replace the valve. |
The steering check valve has stopped working. | Disassemble the pump and clean or replace the valve. |
The steering gear safety valve spring has broken. | Replace the spring |
Insufficient, uneven operation of the hydraulic booster
Causes | Remedies |
The steering gear gear is overtightened. | Adjust the steering force using the adjusting screw. |
The pump does not develop the required pressure in the system. | Clean the pump and replace it if it is very worn. |
Loss of working fluid. | Replace rubber seals and add fluid. |
Steering gear check valve leaking. | Fix the leak and restore the valve's tightness. |
Insufficient amount of liquid in the system, presence of air in it | Add working fluid and bleed air from the power steering. |
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Power steering components
The design of the power steering includes parts and assemblies combined into one mechanism with a common closed loop.
Main components of the amplifier:
- Distribution device.
The purpose of the unit is to direct hydraulic oil, used as a working fluid, into the pipes and voids of the circuit.
- Hydraulic cylinder.
The unit is designed to convert fluid pressure into mechanical work. This is done by means of a displacer and rods attached to them.
- Hydraulic oil.
The material is used as a working fluid. This happens due to the properties of the liquid, such as fluidity and non-compressibility. The oil transmits the pump force to the hydraulic cylinder. In addition, it is used as a preservative and also lubricates rubbing parts, reducing friction.
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Problems solved by KamAZ power steering
Not all passenger cars have power steering. And it’s clear why, cars are quite light and can be driven without power steering. However, try to do this on a heavy KamAZ. On a car that weighs 10 tons without load, it is almost impossible to turn the steering wheel without power steering, unless, of course, you are a weightlifting champion. Therefore, in cases where the amplifier fails, driving the car turns into real torture. And any driver tries to fix it as quickly as possible.