What tasks can a front loader on a Belarus tractor handle? How to make a forklift yourself?
Front-end loaders used on MTZ brand tractors are quite versatile and extremely effective devices, successfully used in a wide variety of human activities - municipal and industrial sectors, construction, agriculture, etc. The features of these devices, the configuration and the possibility of their independent production will be discussed in this material.
Front loader - design features
A modern front loader has a fairly simple, but at the same time very effective design, the main components of which include:
- Frame;
- Power complex;
- Caliper;
- Running equipment;
- Ladle;
- Control system;
- Mounted equipment.
It is worth noting that attaching the loader directly to the tractor takes no more than a few minutes, without requiring much effort or specialized equipment, and its connection to the hydraulic system is carried out using quick-release plugs on a hydraulic basis. Thanks to the special locking mechanism of the built-in support, replacement of equipment (forks, bucket, etc.) can be carried out in working conditions, without the need to transfer the equipment to a workshop. The parallelism of lifting pallets and moving a closed bucket is achieved due to a mechanical parallelogram, and the tractor itself is protected from overloads during operation by a valve built into the hydraulic system to relieve excessive pressure.
Front-end loaders (KUNS) for MTZ and their types.
The most basic attachment for the MTZ tractor is the front loader . It is often called KUN ( Kopnovoz U universal H mounted). Also in the abbreviated abbreviations of the models, manufacturers indicate this equipment as a hay hauler loader or an agricultural loader . The front loader is considered the most popular and widespread type of attachment for the MTZ tractor. Only KUN MTZ, like no other attachment, allows you to fully unleash the full potential of the tractor.
KUN based on the MTZ tractor is widely used in a wide variety of industries. Such equipment is used on construction sites, in the public utilities sector, in agriculture and forestry, in transport, in large markets and bases, etc. is loading and unloading various cargoes, tearing up the soil, moving objects of varying weights. All this can be done by multifunctional equipment - a front loader for MTZ. A wide range of work performance makes the equipment in demand and popular.
Now on the market there are many models of front loaders from various manufacturing plants; they differ not only in price, but also in design features. The price of a loader is also affected by the thickness of the metal from which it is made, the KUN control on the joystick, the quick-release mount on the tractor, etc.
Front loaders owe their wide functionality to the wide variety of their interchangeable working bodies.
Loaders can be combined with various attachments. For example, by equipping it with a bulldozer blade you can easily carry out earthworks, cargo forks will make it possible to easily stack hay, and a snow removal bucket copes with utilities in winter.
Replaceable working bodies.
- Ladle for soupy materials.
- Hay forks.
- Utility dump.
- Grab for Euro pallets.
- Forest loader.
- Bulldozer blade.
- Device for loading rolls.
- Bucket with jaw grip.
And this is not the entire list of replaceable working parts that can be equipped with MTZ front loaders. But it’s also always worth remembering that each KUN model, like different manufacturing plants, has different mounts for replaceable working parts. Thus, for example, a bucket from a loader of one model of a manufacturer may not fit another KUN model of another manufacturer.
You can learn more about the replaceable working bodies for front loaders in the catalog on our website.
We would like to present to your attention several of the most popular KUN models, which are in great demand among our customers.
Agricultural loader PF-08 LEX “Super”.
On the agricultural machinery market, the most popular front loader, which is in great demand, is the PF-08 LEX Super model (manufactured by the LEX plant). It gained its popularity thanks to the unique ratio of three components: price-quality-excellent technical characteristics .
PF-08 LEX Super has a reinforced design. Its rods are located towards the rear axle to distribute the load throughout the tractor. The loading capacity of the loader for the MTZ-82.1 tractor has been increased to 1.3 tons. Although tests were carried out at the plant and KUHN lifted a concrete slab weighing 3 tons without any consequences.
I would also like to note that, thanks to its design, it can be installed on any MTZ-82 model, both with a simple front axle and with a reinforced one.
Agricultural loader PF-08 LEX “Standart”.
PF-08 “Standard” (produced by the LEKS plant) is a simplified version of PF-08 “Super”. It has an identical design to the PF-08 “Super” loader, with the exception of a slightly smaller boom volume and weaker hydraulic cylinders. The fastenings for the working bodies of these KUNs are the same, therefore the working bodies themselves are interchangeable.
Compared to the “Super” KUN, the “Standard” loader has a reduced load capacity by 150 kg and a reduced loading and unloading height of the bucket.
Universal loader-hauler PKU-0.9.
The PKU-0.9 loader (manufactured by AZAS) is designed to perform various agricultural work. In turn, it is also quite reliable. This loader certainly has a number of advantages, but you should know that quick release for working parts and unloading beams are not included in the standard package.
In terms of price category, PKU-09 is comparable to KUN “Standard”.
Universal loader "Universal 800".
The front loader Universal 800″ (manufactured by ) has a strong and reliable design. In terms of its technical characteristics, it is similar to KUN “Super” (manufactured by). At the same time, in comparison with it, the design of the “Universal 800” allows for quick installation and dismantling on the tractor. It has special jacks on the frame that extend and the loader is placed on them. All that remains is to disconnect and drive away, or vice versa, drive up and perform installation. The manufacturer can also equip the Universal 800 KUN with such an option as joystick control. Which of course makes operating the loader more convenient.
But one cannot help but notice that all these advantages affect the price of the equipment itself. The cost of the KUN "Universal 800" is an order of magnitude higher than that of the "Super" loader. In this situation, the client himself decides which KUN to choose.
You can learn more about the models, technical characteristics and prices of front-end loaders (KUNs) in the catalog on our website.
If you have any questions or want to buy a KUHN front loader, call: 8 (3452) 500-855.
Equipment and scope of use of the loader
The standard set of equipment consists of a Euro type fastener, the use of which allows the replacement of a wide range of working tools. Additional equipment includes:
- Hydraulic shock absorber – dampens vibrations that occur during operation;
- Quick-release coupling – ensures disconnection of the loader from the tractor hydraulics with one lever, and also prevents oil leakage from the system;
- Hydraulic control of the Euromount - allows you to change attachments without leaving the tractor cabin.
The unit shows excellent results in various situations, including when carrying out the following work:
- Loading/unloading cargo of various types - piece, bulk and other types, with the possibility of transporting it over short distances;
- Stacking of straw and hay, including in rolls and stacks;
- Carrying out various earthworks - planning and leveling sites, filling trenches, holes and other works of a similar nature.
Utility vehicles based on MTZ tractors
Here you can see municipal equipment from a Belarusian manufacturer, who has endowed it with a number of advantageous characteristics. One of the factors that makes technology a leader is the price, which is incomparable with the cost of foreign analogues. And also: quality of work; reliability; ease of use; maintainability.
If you did not find what you were looking for on our website in the catalog, please contact us by phone +7 (495) 374-98-88 multi-channel . Our managers will always help you with your choice.
A tractor is an almost universal type of equipment. Especially with regard to agriculture and public utilities. Moreover, various modules can be installed on it almost without problems, which increases its performance and functionality. Today, manufacturers provide a large selection of such modifications for a regular tractor.
Harvesting and loading
Paving machines based on MTZ tractors
Snowblower
All types of attachments are subject to the following classification:
- For snow removal
- For watering
- For street cleaning
- For planting work
It's quite easy to install. In addition, it is easier to store attachments than the same fleet of equipment. And it costs much less than similar equipment. It is recommended to install the modules on equipment with a carrying capacity of at least 500 kilograms. By the way, a mini-tractor has such power, not to mention full-fledged equipment. Attachments allow you to turn a tractor into a snowblower. As a rule, it is possible to change the size of the blades and brushes. A set of sweeping brushes is used to sweep the streets. They are also used by utility services to collect leaves in the autumn. A waste bin is also attached to it and is powered by the hydraulic system of the tractor. In addition, the tractor’s productivity increases significantly, and it also greatly facilitates the work of public utilities. Especially in bad weather.
In addition to such devices, equipment for irrigation, soil cultivation and even construction work can also be attached to the tractor. For example, utility services often use a lightweight concrete mixing machine. This is very convenient when you need to carry out minor repair work. The front loader module has also found wide application.
Having a whole fleet of equipment is quite expensive and not always practical. Therefore, attachments perfectly solve the problem of equipment shortages in public utilities. One tractor, in this situation, can perform several types of functions.
See also:
- MTZ 1221
- Belarus 82
- MTZ 320
- MTZ 622
Do-it-yourself front-end loader - difficult, but possible
Despite the complexity of the design, the unit can be made at home. This procedure is very complicated, but still doable, and to implement it you will need:
- Welder;
- Scissors for cutting metal;
- Steel pipes, diameter 30-50 and 100 mm;
- Sheets of metal, thickness from 6 mm.
Let's get to work. First of all, we weld the mount to the engine and box of the tractor, reinforcing the structure with a steel angle, after which we make a metal bucket for our loader. We install the main racks using pipes with a diameter of 100 mm, for rods we use pipes of a smaller diameter - 50 mm. We install a three-section type hydraulic booster, increasing its mobility due to a steel pipe with a diameter of 30 mm, which should easily move back and forth inside the 50 mm pipe. Instead of fingers, you can use regular 30mm bolts, although this is not the best solution.
We attach a support pipe to the frame of the structure, connect the exposed racks to each other and further strengthen them with the help of “kerchiefs”. We install a special cylinder that will ensure rotation of the bucket, securing it on the right side.
That's all, the homemade front-end loader is ready.
Dimensions
In terms of dimensions, the clear leader is the mini loader. Many will say that dimensions do not play a significant role when clearing snow, but no. In current conditions, when the number of vehicles on the roads is growing every day, a mini loader will be able to clear the snow from the street more quickly. In addition, it is capable of cleaning sidewalks and parking lots where cars are parked. The mini loader can also work in the courtyards of private houses in narrow passages between additional buildings. Agree, there are places where Belarus simply cannot go due to its large size.
Additional functions
It is very important to evaluate the additional capabilities of the equipment, because everyone wants it to be able to perform not only the function of snow removal, but also others.
Let's look at what additional functions a mini loader can perform:
- Digging trenches for laying communications and pouring strip foundations.
- Possibility of crushing asphalt, concrete, and other hard rocks.
- Drilling shallow holes, which is often done to fill pile foundations of small buildings.
- The ability to clean the area not only from snow, but also from any other debris.
- Territory planning.
- Transportation over short distances of a wide variety of cargo.
- Loading all types of bulk cargo onto dump trucks.
- Possibility of carrying out landscaping work.
- Asphalt cutting.
- Cutting bushes.
- Tree replanting.
If we consider the Belarus tractor as performing additional functions, then it will be able to perform only about half of the capabilities that a mini loader can handle. And this is another advantage of mini loaders over tractors.
Speed of work completion
If we consider the speed of snow clearing work, the tractor is inferior to a mini loader not only in limited areas, but also in completely empty areas. After all, all mini loaders not only move faster, but also have a faster bucket control mechanism. And if we add to all this increased maneuverability and more compact dimensions, then the mini loader can score several points in terms of speed of snow removal work. Thus, we get another advantage of the mini loader over the Belarus tractor.