Truck tractor KAMAZ 5490-802-87(DC) NEO gas-diesel CNG (automatic)

Every driver of a Kama car dreamed of the time when KAMAZ would be able not only with power, but also with comfort to compete with foreign truck manufacturers. And every carrier was sure of the lack of inspiration and modern trends in the Kama fleet of long-haul tractors.

The plant began creating a tractor capable of replacing and seriously transforming the latest KAMAZ 5460 model back in 2007, announcing a competition to create a design for a new truck cab. The main goal of releasing a new series of cars, of course, is to integrate the latest generation of engines from an imported manufacturer: the 5490 model has become the first link in the chain of Euro-5 environmental class engines. But comfort has become an equally important task for Chelny developers.

The winner of the competition was the DMEC enterprise, which is part of the KIA Motors group of companies and belongs to the Hyundai corporation, part of the shares of which was owned for some time by the Japanese corporation Mitsubishi, but both were eventually bought by the German giant Daimler. Therefore, we can say with confidence that developers from world-class automakers worked on the creation of a new tractor.

Advantages:

  • Engine Mercedes-Benz OM457LA;
  • Comfortable cabin;
  • Increased load capacity;
  • Affordable price;

The price of KAMAZ 5490 87 S5 depends on the configuration and the presence of installed additional equipment. Also, the price is affected by possible promotions and subsidies when purchasing a KAMAZ 5490 87 S5 on lease. The price for KAMAZ 5490 87 S5 in the basic configuration, excluding discounts and subsidies from the Ministry of Industry and Trade of the Russian Federation, is 4,390,000 rubles.

KAMAZ 5490-022-87-S5 NEO

Equipment KAMAZ 5490-022-87-S5 NEO with Daimler OM457LA engine (Euro-5), exhaust gas aftertreatment system (AdBlue), AdBlue tank 70 l, ZF 16S2220 gearbox without intarder, Daimler HL6 rear axle with air suspension, ICD, ECAS, EBS , ESP, ASR, Daimler cab (high), cab spring suspension, air conditioning - is 4,410,000 rubles excluding discounts and subsidies. More details

Cabin KAMAZ 5490

The engine and axle of the new KAMAZ were created by engineers from Daimler Trucks, and Russian designers thought about the cabin. The development process cost the Kama Automobile Plant more than a billion rubles. The prototype was first presented for viewing in 2011 in two versions: Mercedes Axor and the development of Korean partners.

There is nothing wrong with the fact that the prototype was the Aksor cabin, which has been produced since 2001. Compared to the familiar old one, the 5490 cabin opens a new era of comfort and design for the Kama manufacturer. In addition, it was well modified by Kama engineers, and the designers even managed to give it the stateliness of a full-fledged flagship tractor. In general, the new KAMAZ 5490 is very different from the Mercedes-Benz Axor model, despite many similarities.

Comfort

The first thing that catches your eye about the new cabin is its impressive size. The external width, excluding mirrors and wings, is 2300 mm, the length is 2250 mm, and the internal height, even of the low-roof version, is 1510 mm. The high roof gives a headroom of 1910 mm, and the full width of our own design is 2500 mm.

The modern look is attractive and aerodynamic. The material of the bumper, running boards and fenders is high-quality and durable plastic, the placement is higher than that of a Mercedes. The bumper is equipped with four steps with a special anti-slip coating, one of which is inside the passenger compartment. There are handrails under the windshield for its maintenance, next to the door there are vertical handrails, the door opens quite wide.

The cabin is attached to the frame with a soft four-point air suspension - an alternative to rigid German spring struts. The seats in the cabin, assembled in Elabuga, are also on air suspension, which is adjustable with a lot of settings. The armrests are folding, the seats are comfortable, the steering column is adjustable for reach and tilt. To the right of the driver there is an abundance of niches and shelves, two cup holders.

Above the windshield there is a radio, digital tachograph and lockable storage compartments. Behind the seats are two sleeping bunks, allowing drivers to rest at the same time, while the top bunk is foldable. From the bottom shelf you can control the lighting, the sunroof drive and the pre-start liquid heater.

In addition - air conditioning, cruise control with steering wheel controls and power windows.

KAMAZ 5490-023-87-S5

Equipment KAMAZ NEO 5490-023-87-S5 with Daimler OM457LA engine (Euro-5), exhaust gas aftertreatment system (AdBlue), AdBlue tank 70 l, automatic transmission ZF 12AS2130 without intarder, Daimler HL6 rear axle with air suspension, ICD, ECAS, EBS , ESP, ASR, Daimler cab (high), cab spring suspension, air conditioning - is 4,450,000 rubles excluding discounts and subsidies. More details

Characteristics of KamAZ-5490 Neo

Types of equipment:

  1. 5490-022-87 - with manual transmission.
  2. 5490-023-87 - with automatic transmission.

Additional elements: rear axle load indicator, air conditioning, cabin heating system, tachograph, air-suspended driver's seat, spare wheel holder on the left side of the frame, engine preheater before starting, additional 400-liter fuel tank, second (top) sleeping place.

KAMAZ 5490-014-87-S5

Equipment KAMAZ NEO 5490-014-87-S5 with Daimler OM457LA engine (Euro-5), exhaust gas aftertreatment system (AdBlue), AdBlue tank 40 l, ZF 16S2220 gearbox without intarder, Daimler HL6 rear axle with air suspension, ICD, ECAS, EBS , ESP, ASR, Daimler cab (low), cab spring suspension, air conditioning - amounts to 4,470,000 rubles excluding discounts and subsidies. More details

Thanks to the powerful Mercedes-Benz OM457LA diesel engine with up to 428 hp. depending on the configuration, KAMAZ 5490 87 S5 was able to achieve the combination of a reliable and first-class truck tractor and a fairly low price, which forced us to reconsider traditional views regarding the domestic automobile industry.

Maximum net power, kW (hp)295 (401)
Crankshaft rotation speed, rpm1900
Max. useful torque, Nm (kgcm) 2000 (204)
at crankshaft rotation speed, rpm1100
Location and number of cylinders6, in-line
Working volume, l.11,97

The KAMAZ 5490 87 S5 gearbox is installed in two types with automatic or mechanical (manual) gear shifting:

Gearbox ZF 12 / ZF 12 - mechanical, 12-speed with automated control;

Gearbox ZF 16 / ZF 16 - mechanical, 16-speed with mechanical control;

Thanks to the increased wheelbase and reinforced front suspension, as well as the German Daimler HL6 drive axle with air suspension, the KAMAZ 5490 87 S5 received a load capacity of up to 36,160 kg.

Gas-diesel truck tractor KAMAZ-5490-87 (S5) NEO

Real savings. Bi-fuel KAMAZ

Aidar Aleev photo KAMAZ PJSC

It is no secret that the price of diesel fuel has long surpassed the price of 95-grade gasoline. In such conditions, everyone is looking for an opportunity to reduce fuel costs as much as possible. This is especially true for commercial carriers, whose annual mileage is measured in hundreds of thousands of kilometers.

It should be taken into account that the fleets of large carriers include not one or two vehicles, but several tens or hundreds of vehicles. In such conditions, every liter of fuel, multiplied by the mileage and the number of cars in the fleet, can have a very significant impact on the budget. Over the course of many years, equipment powered by compressed natural gas (CNG) has been supplied. Recent research in this area thanks to innovative technologies has made it possible to create unique offers for customers, including the KAMAZ-5490-87 (S5) NEO gas-diesel truck tractor. By replacing part of the diesel fuel with gas, fleet owners can save up to 500,000 rubles per year on fuel with a vehicle mileage of 185,000 km (two-shift operating mode on the far shoulder is taken into account).

The vehicle is designed on the basis of the most popular long-haul truck tractor in Russia in 2018, KAMAZ-5490 NEO, with a 4x2 wheel arrangement. Unlike the base vehicle, instead of the right fuel tank, a cassette of 4 gas cylinders of 80 liters each is installed, which at a pressure of 200 bar can hold 64 m3 of methane. On the left is a standard 450 liter fuel tank.

The Mercedes-Benz OM 457LA Euro 5 turbocharged engine has been re-equipped and can operate in both diesel and gas-diesel modes. In gas-diesel mode, the engine simultaneously consumes diesel fuel, which acts as an ignition fraction, and gas, which promotes better combustion of the mixture, while maintaining all the power characteristics of the engine.

To switch to the gas-diesel engine power mode, the driver only needs to press the corresponding button on the instrument panel. You can control the methane balance both using a pressure gauge and while moving from the cabin thanks to an indicator with 4 LEDs.

The cruising range of the KAMAZ-5490 NEO in gas-diesel mode is 450 km. If the gas cylinders run out, the car automatically switches to diesel mode and can travel another 950 km before the next refueling.

Maintenance of gas equipment is carried out simultaneously with the maintenance of the car itself and consists of replacing high and low pressure filters, checking and inspecting gas vessels, gas lines, electrical components and fasteners.

Now, with rising prices for liquid fuel, KAMAZ-5490 NEO gas-diesel vehicles are becoming increasingly in demand. Thus, at the end of 2018, sales of gas-diesel versions increased 7.5 times compared to 2022, from 270 to 2010 units. The expanding network and developed infrastructure of compressed natural gas (CNG) filling stations allows transport companies to build cargo transportation logistics using the KAMAZ-5490 NEO gas-diesel truck tractor with the greatest economic effect.

Specifications

Fifth wheel load, kg10760 Gross vehicle weight, kg18600 rear axle load, kg11000 front axle load, kg7600 Gross train weight, kg44000 Gross semi-trailer weight, kg36160 Curb weight, kg7840 rear axle load, kg2500 front axle load, kg534 0

Truck tractor KAMAZ 5490-802-87(DC) NEO gas-diesel CNG (automatic)

Main technical characteristics:

Height of fifth wheel coupling, mm
  • 1150
Load on fifth wheel coupling, kg
  • 10760
Gearbox (gearbox)
  • ZF 12AS2130TD
Engine
  • Daimler OM457LA.V/3
Wheel formula
  • 4x2
Sleeping area
  • Yes
Cabin
  • high
Weight of the road train, kg
  • 44000

KAMAZ 5490-DC/DL NEO vehicle

  • The KAMAZ 5490-DC/DL NEO is a Russian tractor that meets all modern world requirements for vehicles of this class
  • Dual-fuel versions of KAMAZ 5490-DC/DL have gone through a full cycle of development, testing at the bench, at test sites and have their own OTTS
  • The Dual-fuel system was developed by Gazodiesel Systems LLC together with the world's leading one (Westport) and KAMAZ PJSC. It is fully integrated into the vehicle and works seamlessly with its systems
  • Installation of the diesel-gas system is carried out under supervision in a special building for gas vehicles (KGA) of KAMAZ PJSC
  • Regular quality audits are carried out by Dutch partners from

The main advantages of gas-diesel vehicles:

  • Vehicles equipped with diesel-gas systems are capable of operating both on a mixture of diesel and gas, and in normal diesel mode. This makes their use universal, without much dependence on the proximity of gas stations
  • Diesel gas is a realistic and effective solution to reduce vehicle fleet operating costs in Russia over the next 10 years
  • Operating the engine in Dual-fuel mode, where a mixture of methane and air is supplied simultaneously with the injection of diesel fuel into the cylinders, allows reducing fuel costs by up to 23%
  • The Dual-fuel "PRINS" system is reliable, easy to operate, safe and automatic. All system control is just one button in the cockpit and a gas reserve indicator. The machine is equipped with a telematics system that allows you to remotely control many parameters and the stock/consumption of diesel fuel and gas.

Efficiency of gas-diesel tractors:

  • The use of the Dual-fuel system allows you to replace from 35% to 45% of diesel fuel with gas, which in terms of money, taking into account the difference in the price of methane and diesel fuel, saves up to 23% in money
  • With a tractor mileage of 180,000 km per year, the car saves you up to 500,000 rubles. This is equivalent to purchasing “free” every 11th KAMAZ 5490 NEO tractor for your fleet in the first year of operation
  • The network of gas stations is rapidly expanding throughout Russia, which makes the use of gas-diesel vehicles increasingly attractive. But even now a car can travel up to 450 km on one gas fill-up, and if it runs out, then automatically switching to diesel mode, the car will travel another 700 km
  • The service interval for diesel-gas vehicles is similar to the usual one for KAMAZ NEO - 60,000 km. Maintenance of the gas system is simple and inexpensive (on average, about 20 thousand rubles)

Dual-fuel CNG power supply system “PRINS” for the OM457 engine, modification of the KAMAZ 5490-DC vehicle:

  • The system ensures the replacement of diesel fuel with gas by an average of 40%
  • The vehicle is equipped with a cassette with 4x80 liter cylinders, which allows it to travel 450 km in dual-fuel mode
  • Green in the diagram below shows gas lines
  • Blue in the diagram shows the lines of the gearbox heating system

PRINS dual-fuel power system for the OM457 engine, modification of the KAMAZ 5490-DL:

  • The system ensures the replacement of diesel fuel with gas by an average of 35%, the range in dual-fuel mode reaches 1200 km
  • The machine is equipped with an LNG tank with a capacity of 260 to 350 liters
  • Green in the diagram below shows gas lines
  • Blue in the diagram shows the lines of the gearbox heating system

Specifications:

Weight parameters and loads

  • Load on fifth wheel coupling, kg: 10760
  • Gross vehicle weight, kg: 18600 - rear axle load, kg: 11000 - front axle load, kg: 7600
  • Gross weight of the road train, kg: 44000
  • Gross semi-trailer weight, kg: 36160
  • Curb weight, kg: 7840 - rear axle load, kg: 2500 - front axle load, kg: 5340

Engine

  • Engine model: Mercedes-Benz OM 457LA.V/3
  • Maximum net power, kW (hp): 295 (401) - at crankshaft speed, rpm: 1900
  • Maximum torque, Nm (kgcm): 2000 (204) - at crankshaft speed, rpm: 1100
  • Working volume, l: 11.97
  • Location and number of cylinders: in-line, 6
  • Engine type: gas-diesel turbocharged, with intercooled charge air

Transmission

  • Gearbox model: ZF 12AS2130 TD
  • Type: manual, 12-speed
  • Control: remote, automated

main gear

  • Gear ratio: 3.08
  • Type: hypoid

Rear axle

  • Model: Daimler HL6
  • Suspension: air, with electronic control system ECAS

Cabin

  • Version: high, with one berth
  • Suspension: 4-point spring
  • Cabin type: above the engine

Wheels and tires

  • Rim size: 9.00-22.5
  • Wheel type: disc
  • Tire type: radial, tubeless
  • Tires: 315/70 R22.5

Fifth wheel coupling

  • SSU height, mm: 1150
  • Diameter of the coupling king pin, mm: 50.8 (2”)
  • Model: Orlandi/Jost/SAF-Holland

Supply system

  • Capacity of gas cylinders, cubic meters: 64
  • Fuel tank capacity, l: 400
  • Total volume of cylinders, l: 320 (4x80)
  • Fuel consumption in gas-diesel mode:
  • Diesel fuel/natural gas compressed, %: 60/40

Clutch

  • Drive: hydraulic with pneumatic booster
  • Type: single-disc, diaphragm mod. MFZ 430

Brakes

  • Drive: electro-pneumatic (EBS), with exchange rate stability system (ESP) and traction control (ASR)
  • Type: disc (front and rear)

Characteristics of a/p gross weight

  • External overall turning radius, m: 8
  • Maximum speed, not less, km/h: 90
  • Angle of climb, not less, % (deg): 18 (10°)

Electrical equipment

  • Batteries, V/Ah: 2х12/190
  • Voltage, V: 24

Optional equipment:

Rear axle load sensor; air conditioner; engine preheater (optional); electronic tachograph; audio preparation; driver's seat on air suspension.

Features:

neutralization system Exhaust gas (AdBlue), AdBlue tank 70 l., MKB, ECAS, EBS, ESP, ASR, air conditioning, cabin heater Webasto AT 2000 STC, Russian standard tachograph with CIPF unit, without sides. fencing, telematic complex for monitoring the operating parameters of the gas-diesel system, UVEOS

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