Truck crane KS-45717A-1 IVANOVETS
based on the three-axle chassis of the MAZ-630303 vehicle, with a lifting capacity of
25 tons
for working with conventional cargo and a lifting capacity of
20 tons
for working with toxic and explosive cargo. Used for loading and unloading, construction and installation work at dispersed sites. The small transport dimensions and good maneuverability of the KS-45717A-1 IVANOVETS truck crane allow it to be used in cramped conditions of modern cities, where the truck crane can move freely in dense traffic flows.
Technical characteristics of the KS-45717 truck crane
ParameterKS-45717K-1KC-45717K-1RChassis KAMAZ-65115 (6x4) Maximum load moment, 7584.8 Maximum load capacity, t (reach, m) 25 (2) 25 (2) Boom length, m 9-219.9-30.7 Jib length, m 79 Maximum reach with main boom (with single file), m19.729 (31)Maximum hook lifting height (with jib), m21.3 (28.2)31.2 (39.9)Max. hook lowering depth, mSpeed of lifting and lowering cargo up to 25.0 t, m/min6.17.4Speed of lifting and lowering cargo up to 4.5 t, m/min12.2Maximum speed of lifting and lowering cargo, m/min40Speed of cargo landing, m /min 0.20.2 Rotation speed of the rotating part, rpm 0.3-1.71.9 Size of the support contour with extended outrigger beams, m4.95 x 5.65.43 x 6 Size of the support contour with retracted outrigger beams, m4, 95 x 2.255.43 x 2.26 Dimensions of the crane in transport position, m (length x width x height) 11 x 2.5 x 3.611.945 x 2.5 x 3.97 Weight of the crane in the minimum configuration, t 20.923.2The crane installation is driven by a hydraulic pump driven by the chassis engine. The hydraulic drive ensures ease and simplicity of crane control, smooth operation of mechanisms, a wide range of operating speeds, and combination of crane operations. Work on close supports is allowed.
Safe operation of the crane is ensured by a complex of instruments and devices, including the ONK-160 microprocessor-based load limiter with digital information display, which:
- allows you to monitor the degree of loading of the crane, the length and reach of the boom, the lifting height of the boom head;
- shows the actual load on the hook and the maximum load capacity at a given reach;
- automatically limits the crane's coverage area when working in cramped conditions or near a power line at predetermined coordinates;
- records operating parameters, as well as the degree of load of the crane during its entire service life.
The main advantages of the KS-45717A-1 IVANOVETS truck crane:
The drive of the crane installation of the truck crane is hydraulic from a pump driven by the chassis engine. Crane hydraulic system
provides smooth control of all mechanisms with a wide range of speed control of working operations, providing the ability to combine several crane operations.
It is allowed to operate the truck crane on closely spaced supports. A three-section telescopic boom
with a length of 9-21 m provides the truck crane with compactness and maneuverability when moving, a wide working area and a large height of cargo movement during operation.
The sections are extended using a hydraulic cylinder and pulleys. To increase the service area and the size of the under-jib space, the KS-45717A-1 IVANOVETS truck crane can be equipped with a lattice jib
7 meters long, which is driven from the transport position to the working position and back again manually, without the use of additional lifting equipment. A set of instruments and devices ensure safe operation of the KS-45717A-1 IVANOVETS truck crane: microprocessor load limiter (ONK-140) with digital indication of operating parameters on the display in the driver’s cabin. The device automatically protects the truck crane from overload and capsizing, is equipped with a protection system necessary for working in cramped conditions, has a built-in telemetric memory unit (“black box”) and a module for protecting the truck crane from hazardous voltage (MZON) for working near power lines.
Truck crane chassis KS-45717
OptionsChassisEnginePower, kW (hp)Speed, km/hBoom, mKS-45717-1URAL-4320 (6x6) (off-road)YAMZ-536176(240)6021KS-45717A-1MAZ-6312 (6x4)YAMZ-5361198(270)6021KS-45717K-1KAMAZ-65115 (6x4)KAMAZ 740.62- 280 KAMAZ 740.65-240 Cummins 6ISBe 285206(280) 176(240) 207.2(282)6021KS-45717K-2KAMAZ-65111 (6x6)Cummins ISB6.7e4 300 Cummins ISB6.7 300219 (298) 225 ( 306)6021KS-45717K -3KAMAZ-43118 (6x6) (off-road) KAMAZ 740.31.240165 (224)6021KS-45717-1RURAL-4320 (6x6) (off-road) YaMZ-536176(240) 6030.7KS-45717A-1RMAZ-6312 (6x4) YaMZ-5361198(270) 6030.7KS-45717K-1RKAMAZ-65115-62 (6x4) KAMAZ-65115-65 (6x4)KAMAZ 740.65-240 KAMAZ 74062.280176 (240) 206 (280)6030.7KS-45 717K-2RKAMAZ-65111 (6x6) Cummins ISB6.7e4 300 Cummins ISB6.7 300219 (298) 225 (306)6030.7KS-45717K-3RKAMAZ-43118 (6x6) (off-road) KAMAZ 740.31-240165 (224)6030.7The KS-45717A-1 IVANOVETS truck crane has the following operating parameters:
Basic chassis
| MAZ-630303 | |
| Load moment, tm | 75 |
| Maximum load capacity, t | 25 |
| Boom/jib length, m | 9-21/7 |
| Hook lifting height, m - with main boom - with jib | 10-21,3 28,2 |
| Boom radius, m | 2-19,7 |
| Load lifting and lowering speed, m/min. | 6,1 |
| Maximum speed of lifting (lowering) of an empty hook, m/min. | 12,2 |
| Rotation speed, 1/min | 1,7 |
| Landing speed, m/min. | 0,2 |
| Travel speed of the crane under its own power, km/h | 60 |
| Total weight of the crane with the main boom, t | 22,38 |
| Load distribution on the road, t.s. — through the tires of the front wheels of the cart — through the tires of the rear wheels of the cart | 5,48 16,9 |
| Wheel formula of the base car | 6x4 |
| Base car engine: model, power, hp | Diesel YaMZ-238M2, 240 |
| Dimensions of the crane in transport position, m LxWxH | 11.0x2.5x3.9 |
PART I
TECHNICAL DESCRIPTION OF VEHICLE CRANE
KS-45717A-1
1 DESCRIPTION AND OPERATION OF THE CRANE
1.1 Purpose of the truck crane KS-45717A-1
The KS-45717A-1 truck crane is a full-rotation crane with a hydraulic drive, with a rigid suspension of a telescopic boom on the chassis of a MAZ vehicle, designed for mechanization of loading and unloading and installation and construction work with ordinary cargo, as well as toxic and explosive substances at dispersed objects.
The movement of the crane between work sites is provided on all types of roads.
Operation of the crane is allowed in areas with a temperate climate in the temperature range from minus 40 °C to plus 40 °C. For the tap to be inoperative, the minimum temperature should not be below minus 50 °C.
Acceptable when operating the crane:
— wind speed at a height of 10 m:
— for working position no more than 14 m/s;
— for transport position no more than 40 m/s;
— the slope of the working platform is no more than 5% (3°);
— the angle of inclination of the crane to the horizon when working on outriggers, no more than 1.5°.
Storing the crane is allowed in an open area at an air temperature not
below minus 50 °C. At lower temperatures, it is recommended to place the tap in a closed room with an air temperature of at least minus 50 °C.
1.2 Technical characteristics of the crane Table 1.1 - Technical characteristics of the crane
The name of indicators
| Values | |
| Crane type | Strelovoy |
| automotive | |
| Working equipment | Telescopic |
| three-section | |
| arrow | |
| Number of boom sections | 3 |
| Replaceable work equipment | jib 7 m long |
Continuation of Table 1.1
| The name of indicators | Values |
| Maximum intermediate load capacity (on ropes)*, t, not less: | |
| — on extended outriggers in a work area of 240° (120° from the boom position “backward”) with a 9 m boom at a reach of 3.0 m — when working with normal loads — when working with toxic and explosive substances — on retracted outriggers in a work area of 240° (120° from the boom position “backward”) with a 9 m boom at an outreach of 3.0 m | 25.0 20.0 6,30 |
| — on extended outriggers in a work area of 240° with a boom of 21 m and a jib at an outreach of 8.0 m | 1,95 |
| Maximum load at which boom sections can be extended, t | Within the limits of cargo characteristics, but not more than 3.0 |
| Maximum load moment, kNm (tf-m) | |
| — with a boom length of 9 m | 735 (75) |
| — with a 21 m long boom and a jib | 153,03 (15,6) |
| Lifting height, m: | |
| — with a telescopic boom 9-21 m long | 10,0-21,3 |
| — with a 21 m long boom and a jib | 28,2 |
| Maximum lowering depth when operating a telescopic boom with a minimum working length of 9 m with a load equal to 50%, m, not less | 15 |
| Reach (min-max), m: | |
| — with a boom length of 9-21 m | 2,0-19,7 |
| — with a 21 m long boom and a jib | 00 0 1 O |
| Time of complete change in boom extension, s (min), not less | 45 (0,75) |
| Speed of extension (retraction) of boom sections, m/min, no more | 18** |
| Load lifting (lowering) speed, m/s (m/min), not less than: | |
| - with eightfold reeving of the rope | 0,102(6,1)** |
| — with fivefold reeving of the rope | 0,163 (9,8)** |
| — with a single rope reeving | 0,58 (35,0)** |
| — increased (with a load of up to 4.5 tons) with eightfold rope reeving | 0,203 (12,2)** |
| — increased (with a load of up to 3.0 t) with a five-fold reeving of the rope | 0,325 (19,5)** |
| — increased with a single rope reeving | FORBIDDEN! |
| Landing speed, m/s (m/min), no more than: | |
| - with eightfold reeving of the rope | 0,0033 (0,2)** |
| — with fivefold reeving of the rope | 0,0047 (0,28)** |
| — with a single rope reeving | 0,023 (1,4)** |
| The name of indicators | Values |
| The maximum transport speed of the crane is on a horizontal section of a straight road, m/s (km/h), not more than: | |
| - with telescopic boom | 16,7 (60) |
| - with telescopic boom and jib | 11,1(40) |
| - in tow | 11,1(40) |
| Rotation speed, rpm: | |
| — with telescopic boom 9-21 m | 0,3- 1,7** |
| — with a boom 21 m long and a jib 7 m long | 0,3-0,8** |
| Slope overcome by crane, degree, no more | 14,0 |
| Minimum turning radius at the boom head 9 m, m, no more | 12,5 |
| Crane operating area by angle of rotation, degree, no more | |
| — without load on a hook suspension with a boom length of 9 m | 360 |
| — with a load on a hook suspension | 240 |
| Overall dimensions of the crane in transport position, m, no more: | |
| - length | 11,0 |
| - width | 2,5 |
| - height | 3,9 |
| Outrigger base, m | 4,95 |
| Distance between outriggers, m: | |
| - fully retracted | 2,25 |
| - maximally extended | 5,60 |
| Rear size, m | 2,89 |
| Weight of the crane in transport position (full), t: | |
| - with telescopic boom | 22,38*** |
| - with telescopic boom and jib | 22,7*** |
| Structural weight with main boom, t, no more | 21,6 |
| Load of chassis axles in transport position, kN (tf), no more than: - crane with main boom: | |
| - front axle | 53,76 (5,48)*** |
| - rear bogie (rear and middle axles) | 165,79 (16,9)*** |
| - crane with main boom and jib: | |
| - front axle | 56,7 (5,78)*** |
| - rear bogie (rear and middle axles) | 165,99 (16,92)*** |
| Maximum outrigger load on the base of the working platform, | |
| kN, no more | 241,3 |
| The name of indicators | Values |
| Nominal power consumed in crane mode by crane installation, kW, no more | 65,0 |
| Control fuel consumption in transport mode per 100 km at a speed of 60 km/h, l, no more | 27,0 |
| Control fuel consumption in crane mode, l/h, no more | 9,3 |
| Crane service life before decommissioning, years | 10 |
| Full capacity of the hydraulic system, l, no more | 400 |
| Eighty percent service life before major overhaul, subject to compliance with the requirements of operational documents, h | 7300 |
| MTBF, h, not less | 200 |
| Operational labor intensity of shift maintenance, man/hour, no more | 0,75 |
| Specific total labor intensity of scheduled maintenance (without daily shift), man/hour, no more | 0,095 |
| Time for transfer from transport position to working position by a crew of two people, min, no more | 4 |
| Note - Load height characteristics are given in Appendices A and B of this operating manual | |
| * Definition of the term in accordance with the Rules for the design and safe operation of load-lifting cranes. The parameters are indicated at an optimal kinematic viscosity of the oil of 15-25 cSt, with a filtration fineness of 25 microns. Deviations for modes other than those indicated must be within ±15%. The maximum speeds for lifting (lowering) the load during a single reeving of the rope, extending (retracting) the boom sections, as well as the minimum time for changing the boom reach are limited by the stroke of the hydraulic valve spool. *** Permissible deviations ±1.5% | |
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