Galician KS-55713-5V on KAMAZ-43118 (25 tons, 28 meters, 6x6)


KS-55713-5K-1V

The crane installation is mounted on a three-axle special crane chassis of an all-terrain vehicle, model KamAZ-43118.

Indispensable when used in hard-to-reach places, during the construction of oil and gas pipelines, field development, where completely off-road conditions are the norm. A large support contour, a circular work area, a lightweight three-section boom, additional equipment with a jib with variable tilt geometry, the ability to work in cramped conditions, a special crane chassis, the KamAZ-43118 all-terrain vehicle - all this ensures the functionality and performance of this model of truck crane.

Actuator drive

The crane installation is driven by an axial piston hydraulic pump, which is driven by the engine of the base vehicle through a gearbox and an additional power take-off. The crane mechanisms have an individual drive with independent control from hydraulic motors and hydraulic cylinders. The hydraulic system, based on imported components, allows for easy and smooth control of crane mechanisms with a wide range of speed control for working operations and the ability to simultaneously combine any crane operations.

Boom and telescoping system

A three-section telescopic boom with a length of 9-21 meters in the retracted position provides the crane with compactness and maneuverability when moving, and in the extended position it provides a wide working area and a greater height of movement of the load during operation. The ability to telescope a boom with a load on a hook allows the crane to perform special tasks: installing loads in hard-to-reach places, carrying them among mounted structures.

Additional equipment expands the range of possibilities

Additional equipment of the boom with a lattice jib 7.5 meters long with the possibility of installation at an angle of 0 ° and 30 ° relative to the boom allows for the largest service area and the size of the under-boom space. The transfer of the jib from the transport position to the working position and back is done manually without the use of additional lifting equipment.

Functionality and performance

Due to the large size of the support contour (4.9 x 5.8!!!), the crane can carry out work with loads in a 360° circular zone, which allows minimizing the number of rearrangements when working on site. Thus, the functionality and performance of this crane model on work sites significantly exceeds that of existing analogues. For the convenience of working in cramped conditions, an operating mode is provided with the crane installed on supports with the outrigger beams retracted.

Load-bearing structures of optimal weight

The main supporting structures are welded from high-strength steel 10HSND, are as lightweight as possible, and have excellent rigidity characteristics. All welded joints are made using semi-automatic and automatic welding equipment from domestic and European manufacturers, which ensures the highest quality of seams, which is documented after ultrasonic testing.

Truck crane reliability

Reliable operation of the truck crane is ensured by foreign-made components that do not require replacement or repair during the entire service life of the crane.

Truck crane safety

Safe operation of the crane is ensured by a complex of instruments and devices, including a safety device with digital indication of operating parameters on the display in the crane operator’s cabin, which includes a built-in device for recording characteristics - a “black box” and a module for protecting the crane from dangerous voltage MZON for working near lines power transmission The safety device automatically protects the crane from overload and capsizing, and is equipped with a coordinate protection system necessary for working in cramped working conditions near power lines.

Convenient crane operator workplace

The truck crane is equipped with a crane operator's cabin that meets the latest requirements for comfort and visibility: a compartment-type sliding door, a diesel heater, a fan, a folding rear hatch, and a convenient instrument panel. Convenience of control of crane operations is achieved due to the original arrangement of control levers.

Guarantees

The guaranteed service life of the crane is 18 months from the date of delivery of the crane to the consumer, no more than 1,000 operating hours in crane mode. The service life of the crane with 1.5-shift operation in certified mode is 10 years. Each crane is equipped with an individual set of spare parts for the base chassis and the crane installation.

Specifications

main characteristics of the crane
Maximum load moment, t.m80,0
Maximum load capacity, t25
Boom length, m9-21
Jib length, m7,5
Jib installation angle, degrees.0 and 30
Crane operating area, deg.250 and 360
Maximum hook lifting height, m
— with main boom 21 m21,6
— with a main boom of 21 m and a jib of 7.5 m29,3
Maximum depth of lowering the hook from the ground level with a boom of 9.0 m, reach of 5.0 m and 6-fold reeving of the rope, m13,0
Minimum reach, m2,0
Reach, maximum, m (For crane operating area 90°)
a) “design” (no load)19,6
b) “worker” (with a load on a hook)19,5
Reach at maximum load capacity, m3,2
Maximum load weight when telescoping, t6,0
Maximum weight of cargo with which the jib crane is allowed to move, tmoving the crane with a load is PROHIBITED!
Maximum weight of cargo that can be handled in the accelerated mode of lifting and lowering with a winch, t4,5
Operating modes
5 operating modes:
in the working area 250° with the main boom (9-21m) on extended beams of retractable supports;
in the working area 250° with the main boom (9-15m) on retracted beams of retractable supports;
in the 360° working area with the main boom (9-21m) on extended beams of retractable supports;
in the working area 250° with the main boom (21m) and a jib 7.5m on extended beams of retractable supports with a jib angle of 0°.
in the working area 250° with the main boom (21 m) and a jib 7.5 m on extended beams of retractable supports with a jib angle of 30°.
Crane geometric parameters
Base, m3,69+1,32
Track, m:
- front wheels2,05
— rear wheels (between the middles of the double slopes)2,05
type of supportsretractable
Outrigger base, m4,9
Size of the support contour along x across the chassis axis, m
with extended support beams4.9 x 5.8
with retracted support beams4.9 x 2.27
Rear clearance, m3,015
Turning radius (according to the main boom size), m10,0
Overall dimensions of the crane in transport position, m
length x width x height11.06 x 2.5 x 3.84
Working movement speeds
Load lifting and lowering speed, m/min
— nominal with 6-fold rope reeving (with a load of 18.0 t)6,5
— increased with 6-fold rope reeving (with a load of 4.5 tons)13,0
— maximum with rope pulley multiplicity 1 (with a load of 2.0 t)40,0
Load landing speed, m/min0,2
Travel speed of the crane under its own power, km/h50,0
Speed ​​of the telescoping mechanism of boom sections (extension - retraction of boom sections), m/s (m/min)0,25 (15,0)
Turntable rotation speed, rpm0,96
Time of full change of reach, s (min), at engine speed up to 1200 rpm:
from maximum to minimum45 (0,75)
from minimum to maximum45 (0,75)
additional characteristics
Elevation overcome by the crane, % (degrees):
under its own power25 (14)
in tow18 (10)
Control method:
swing frame mechanismshydraulic
outriggershydraulic
movement mechanism (chassis)mechanical
Weight of the crane in transport position, t (including 3 people in the driver’s cabin, spare parts kit) Permissible deviation ± 1.5%
main boom crane21,5
crane with main boom and jib22,0
Mass of the main assembly parts of the crane, t, not more than:
crane installation12,85
counterweight0,4
arrow3,65
goose0,45
Load distribution along axes in transport position, kN (tf) Permissible deviation ± 1.5%:
front axle
main boom crane52,43 (5,35)
crane with main boom and jib56,35 (5,75)
rear trolley
main boom crane158,27 (16,15)
crane with main boom and jib158,76 (16,2)
Maximum load on outrigger, t25,80
Control fuel consumption in crane mode, l/h, no more13,00
Refill containers:
Hydraulic system (including hydraulic tank), l385 (240)
Heater fuel tank, l5,00
Turning mechanism housing, l5,00
Cargo winch gearbox, l11,00
efrom -40° to +40°
general characteristics of the chassis
Chassis typeKamAZ - 43118
Axial formula1-2
Wheel drive and control formula6 x 6
Transmission typehydromechanical
Steering systemvia power steering
Braking system:
the main one is pneumatic, with separate drive of the front and rear wheel brakes
auxiliary - compression, with rotating flaps in the exhaust system
parking - pneumatic
Axle suspension systemspring
Tire size:425/85 R21 (1260x425 – 533Р)
engine's typeKamAZ-740.31.240, Euro3
Diesel, four-stroke compression ignition, eight-cylinder
Installed rated power at 231 rad/s (2200 rpm), kW (hp)176 (240)
Specific fuel consumption, g/kWh117
Fuel tank capacity, l210
Cruising range, km600
Permissible loads on bridges when moving, kN (t)
To the front axles56,35 (5,75)
To the rear axles158,76 (16,20)
Chassis weight distribution, t:
to the front axles44,1 (4,50)
to the rear axles40,18 (4,10)

Load height characteristics

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Cargo characteristics

A) Load characteristics of the crane operating on retractable supports with 6 and 8 fold reeving of the rope, the beams of the retractable supports are fully extended, the crane is installed on the supports, the work area is 250°.

Reach, mBoom length, m9.0-15.0 (boom telescoping with a load on the hook)15.0-21.0 (boom telescoping with a load on the hook)Crane operating area, degrees *
9,09,012,015,018,021,0
Intermediate lifting capacity (on ropes), t
2,025,018,06,03,0± 125
2,515,06,03,0
3,013,86,03,0
3,225,06,03,0
3,521,510,06,03,0
4,018,018,013,86,03,0
4,215,06,03,0
4,514,212,810,06,46,03,0
5,013,113,112,311,69,756,03,0
5,56,46,03,0
6,09,69,69,258,88,06,16,03,0
7,07,47,47,26,96,55,56,03,0
7,56,66,63,0
8,05,85,65,354,85,63,0
9,04,854,454,13,0
10,04,053,93,73,53,93,0
10,53,75
12,02,852,72,552,852,55
13,02,452,45
13,52,252,25
14,02,01,91,9
15,0
16,01,551,451,45
16,51,45
18,01,11,1
19,50,90,9
Multiplicity of chain hoist, m868;68; 68; 68; 68; 68; 6

* From the crane position “boom back”.

Note:

  1. When the boom length increases over 9.0 m, the maximum lifting capacity of the crane decreases from 25.0 t to 15.0 t and lower depending on the boom length, which is controlled by the ONK-140 crane load limiter and limit switch.
  2. When you switch the reeving multiplicity button on the front panel of the load limiter to m=6, the load capacity is reduced to 18.0t.
  3. The mass of the hook suspension (0.28 t) and removable load-handling devices are included in the mass of the lifted load.
  4. When the crane operates with a jib fixed to the base of the boom in the transport position, the crane's lifting capacity is reduced by 0.23 tons, which is controlled by the load limiter.
  5. Operating modes of the load limiter of the ONK-140-R-00 crane.

B) Load characteristics of the crane operating on retractable supports with 6 and 8 fold reeving of the rope, the beams of the retractable supports are fully extended, the crane is installed on supports, the work area is 360°.

Reach, mBoom length, m9.0-15.0 (boom telescoping with a load on the hook)15.0-21.0 (boom telescoping with a load on the hook)Crane operating area, degrees *
9,012,015,018,021,0
Intermediate lifting capacity (on ropes), t
2,015,06,03,0± 180
2,512,06,03,0
2,810,06,03,0
3,215,06,03,0
3,513,68,06,03,0
3,612,06,03,0
3,810,06,03,0
4,011,410,48,06,03,0
4,58,457,54,46,03,0
5,07,56,76,055,254,46,03,0
6,05,04,64,13,73,24,13,0
7,03,553,33,02,752,43,02,4
7,53,0
8,02,52,252,051,852,251,85
9,01,91,751,61,451,751,45
10,01,451,351,251,151,351,15
10,51,25
12,00,750,70,650,750,65
Multiplicity of chain hoist, m8; 68; 68; 68; 68; 68; 68; 6

* From the crane position “boom back”.

Note:

  1. The mass of the hook suspension (0.28 t) and removable load-handling devices are included in the mass of the lifted load.
  2. When the crane operates with a jib attached to the base of the boom in the transport position, the crane's lifting capacity is reduced by 0.23 tons, which is controlled by the load limiter.
  3. Operating modes of the load limiter of the ONK-140-R-01 crane.

B) Load characteristics with 8 and 6 fold reeving of the rope, the beams of the retractable supports are retracted, the crane is installed on the supports, the work area is 250°.

Reach, mBoom length, m9.0-15.0 (boom telescoping with a load on the hook)Crane operating area, degrees *
9,012,015,0±125
Intermediate lifting capacity (on ropes), t
2,06,01,0
2,55,21,0
3,06,05,23,51,0
3,53,51,0
3,64,64,051,0
4,03,853,453,01,0
5,02,62,352,11,0
6,01,751,61,451,0
7,01,21,11,01,0
7,51,01,0
Multiplicity of chain hoist, m8; 68; 68; 68; 6

* From the crane position “boom back”.

Note:

  1. The mass of the hook suspension (0.28 t) and removable load-handling devices are included in the mass of the lifted load.
  2. When the crane operates with a jib attached to the base of the boom in the transport position, the crane's lifting capacity is reduced by 0.23 tons, which is controlled by the load limiter.
  3. Operating modes of the load limiter of the ONK-140-R-02 crane.

D) Load characteristics of the crane with a single reeving of the rope, boom length 21.0 m with a jib 7.5 m, beams of retractable supports are fully extended, the crane is installed on supports, work area 250°.

Reach, mIntermediate lifting capacity (on ropes), tCrane operating area, degrees *
Tilt angle 0°Tilt angle 30°
7,02,00± 125
8,02,00
9,01,751,30
10,01,551,20
12,01,251,05
14,01,050,90
16,00,850,75
18,00,700,65

* From the crane position “boom back”.

Note:

  1. The mass of the hook suspension (0.04 t) and removable load-handling devices are included in the mass of the lifted load.
  2. Operating modes of the load limiter of the ONK-140 crane for a tilt angle of 0° - R-03;
  3. Operating modes of the load limiter of the ONK-140 crane for a tilt angle of 30° - R-04.

Altitude characteristics

A) High-altitude characteristics of the crane operation with 6 and 8 fold reeving of the rope, the beams of the retractable supports are fully extended, the crane is installed on the supports, the work area is 250°.

Reach, mBoom length, mCrane operating area, degrees*
9,012,015,018,021,0
Lifting height, m
2,09,8± 125
2,512,8
3,015,8
3,29,2
3,59,118,8
3,812,3
4,08,712,215,5
4,511,915,321,6
5,07,911,815,018,3
6,06,710,914,517,921,1
7,05,010,113,917,420,7
7,53,0
8,09,113,216,820,3
9,07,612,416,219,7
10,05,611,315,519,1
10,53,2
12,08,413,617,7
13,05,812,4
13,53,3
14,011,015,8
15,09,2
16,06,613,4
16,53,5
18,09,8
19,53,7

* From the crane position “boom back”.

B) High-altitude characteristics of the crane operation with 6 and 8 fold reeving of the rope, the beams of the retractable supports are fully extended, the crane is installed on supports, the work area is 360°.

Reach, mBoom length, mCrane operating area, degrees*
9,012,015,018,021,0
Lifting height, m
2,09,8± 180
2,512,8
2,815,9
3,015,8
3,29,2
3,59,118,8
3,612,4
3,812,3
4,08,712,215,5
4,511,915,321,6
5,07,911,815,018,3
6,06,710,914,517,921,1
7,05,010,113,917,420,7
7,53,0
8,09,113,216,820,3
9,07,612,416,219,7
10,05,611,315,519,1
10,53,2
12,08,413,617,7

* From the crane position “boom back”.

B) Height characteristics with 8 and 6 fold reeving of the rope, the beams of the retractable supports are retracted, the crane is installed on the supports, the work area is 250°

Reach, mBoom length, mCrane operating area, degrees*
9,012,015,0
Lifting height, m
2,09,8± 125
2,512,8
3,015,8
3,59,1
3,69,012,4
3,812,3
4,08,712,215,5
5,07,911,815,0
6,06,710,914,5
7,05,010,113,9
7,53,0

* From the crane position “boom back”.

D) High-altitude characteristics of the crane operation with a single reeving of the rope, boom length 21.0 m with a jib 7.5 m, beams of retractable supports are fully extended, the crane is installed on supports, work area 250°.

Reach, mLifting height, mCrane operating area, degrees*
Tilt angle 0°Tilt angle 30°
7,029,3± 125
8,029,0
9,028,628,1
10,028,227,7
12,027,326,7
14,026,225,6
16,024,724,2
18,023,222,5

* From the crane position “boom back”.

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