Operation and maintenance of GAZelles with a refrigerator

An isothermal van, which is equipped with a refrigeration system, does an excellent job of transporting goods, if it is a Gazelle refrigerator of any class. A well-coordinated system maintains the required temperature range in the chamber and maintains the quality of the transported cargo throughout the entire route.

Basic equipment and high-quality components help to avoid downtime, since imported parts rarely lead to emergency repairs of the machine. If an emergency does occur, the problem that arises is easy to solve.

Drivers and entrepreneurs have studied the gazelle refrigerator in detail, so they give their preference to this particular vehicle.

Device and characteristics

The GAZelle refrigerator is designed for transporting products and cargo that require special storage conditions and compliance with the required temperature conditions. The van makes it possible to maintain a temperature inside the refrigerator within the range of -20...+12°C, which can be changed depending on the parameters of the cargo.

The GAZelle Business refrigerator is manufactured by the plant on the chassis of such models as GAZ-33023, Next, etc. The GAZelle refrigerator is made of sandwich panels. The inside of the van is insulated with thermal insulation. The outside of the body is upholstered in metal sheets coated against corrosion. The inside is lined, which is safe for transporting food products.

There are 2 options for refrigeration equipment:

• with cooling;
• with deep freezing.

The wall thickness of the refrigerated van is 5 cm, and the deep-frozen body is 10 cm thick. All vans are equipped with hinged rear doors. The main characteristics of such a vehicle are temperature range and load capacity. When transporting products that require cool conditions, the temperature in the van is maintained at 0…+ 5°C.

When transporting products that require freezing, the temperature drops to -20°C. The carrying capacity of the van on the GAZ-3302 is 1 ton, and on the GAZ Valdai - 3.5 tons. The dimensions of the body also differ. For example, the dimensions of a van based on GAZ-3302: 3000x2000x1900 mm, and GAZ Valdai - 3600x2300x1900 mm. On Gazelle Next van: 3000x2000x1800 mm. Thus, it can be noted that Valdai is superior to other options.

The plant can produce not only standard modifications, but also accepts orders from customers.

Inside the body there may be a division into several areas with different temperatures. The equipment differs depending on the type of compressor. When choosing a type, take into account the size of the van, the nature of the cargo, and the desired temperature.

Refrigeration units are distinguished:

• with direct drive;
• autonomous;
• with different temperatures.

Refrigerators of the first group are installed on gazelles. They are powered by an engine. Autonomous ones are used on large cars. They are powered by an additional diesel engine. The third type requires the van to have partitions to maintain different temperatures.

GAZelle Next can be equipped with a refrigeration unit manufactured by Thermo King. It is small in size and easy to install in a van. This refrigerator has high equipment performance and low fuel consumption.

Russian refrigerators are durable and high quality, suitable for any brand of Gazelle. Refrigerators from the South Korean company Thermal Master are distinguished by increased cooling power and have an anti-corrosion coating.

Gazelle Business refrigerator

For the customer: Selection of materials and options for the manufacture of a refrigerated van on a Gazelle chassis

Gazelle Business is the leader in terms of sales volume in the light commercial vehicle segment on the domestic market. Despite the fact that 130 changes were made to the design of the new modification and 20 components were modified, the price of Gazelle trucks still remains within reasonable limits. This is the most popular and best line of Russian commercial vehicles with a carrying capacity of 1.5 tons, produced since 2010 at the Gorky Automobile Plant (GAZ). Thanks to such important advantages as the best price-quality (the minimum price on the market in its class is a fairly acceptable quality), unpretentiousness, widespread availability of spare parts and their low cost, endurance and quick payback period, Gazelle Business is especially popular in the small segment and medium-sized businesses.

To select the best solution, the buyer is offered the following main model layout options:

1. Two wheelbase options: regular (2900 mm) and extended (from 3500 mm). At the request of the customer, the length of the Gazelle chassis can reach 5 m.
2. Drive (rear or all-wheel drive).
3. Updated and new engines: - Cummins ISF2.8 - diesel, 2781 cm3, 297 Nm, 120 hp. — UMZ-4216 – gasoline, 2890 cm3, 220.5 Nm, 106.8 hp. — For a gasoline engine, it is possible to install gas equipment to reduce fuel costs within 35-40%.
4. Various options for superstructures (flatbed, Euro-tent, manufactured goods, isothermal van, refrigerated van, etc.).

Compared to the previous version, Gazelle Business has a lower cost of ownership and increased reliability of components, as well as updated engines, safety, comfort and a more attractive appearance due to a modified radiator grille:

• Operating costs reduced by 10%
• The service interval has been increased from 10 to 15 thousand km, which allows reducing maintenance costs by approximately 30%
• Warranty up to 100 thousand km.
• The vehicle's service life has reached 300 thousand km.
• Guarantee against through corrosion up to 150 thousand km. or 5 years.
• Fuel consumption decreased by 5%, braking distance decreased by 8%.

Depending on the tasks assigned to the customer, refrigeration units of various brands can be installed on the Gazelle refrigerator: Carrier, Thermo King, Zanotti, Global Freeze, Thermal Master, etc.

Many additional options are offered for refrigerators on the Gazelle chassis:

1. Heaters (pre-heaters) Eberspacher, Webasto;
2. Refrigeration and heating units;
3. Hydrolifts (tail lifts) Zepro, Palfinger, etc.;
4. Aerodynamic fairing (spoiler);
5. Lengthening and strengthening the chassis of a van (installation of a van on an extended chassis up to 5 m);
6. Additional side doors;
7. Various options for the external and internal cladding of the van (plastic, painted galvanized steel, etc.), fittings, floor covering (corrugated steel tray, corrugated aluminum tray, etc.);
8. Rigging slats for securing cargo;
9. Internal sliding partitions;
10. Development of advertising design and subsequent pasting.

Specifications:

* — with gasoline engine UMZ-4216 ** — with diesel engine Cummins ISF 2.8l

Engines installed on the Gazelle-Business chassis:

How to install and connect

You can install a refrigerator on a GAZelle if you are transporting food. Installation of the refrigerator is carried out by organizations involved in the installation of refrigeration equipment.

Installation of a refrigeration unit on a GAZ-3302 refrigerator van consists of manufacturing a condensate unit. Specialists lay the main line, connect the control panel, seal and insulate the van, and charge the air conditioning system.

The lifespan of the refrigerator depends on proper installation. Refrigerators are placed on the front of the van or on the roof (for vans with an all-metal coating). Professionals install a refrigerator on a GAZelle Next van within 1 day.

If you cannot pay for the work of specialists to install a refrigerator, then you can do the installation of a refrigerator on a GAZelle yourself. You need to take an old motor and a refrigerator from a refrigerator. Care should be taken to ensure the tightness of the structure and ensure that freon does not leak.

You can set the temperature in the van using a sensor, the data of which will be in the driver’s cabin. The system will be able to cool food. The design is not suitable for severe freezing. If you need to transport food over a short distance and do not require deep freezing, then you can use the homemade design described above. This will help save money on the purchase and installation of expensive new equipment. The transportation market now allows people to make great money in this area.

Van Features

This car is worthy of the title of a reliable vehicle designed for cargo transportation. Distinctive parameters of the gazelle business ref model:

• Small dimensions.
• High maneuverability.
• Capacity up to 1.2 tons.
• Harmonious shock absorbers on the front suspension.
• Completely sealed body.

Such a car is suitable not only for commercial commerce, but also for everyday life.

Description of the cabin and interior

The developers have adjusted the controls to the maximum. Maneuvering allows the GAZ 3302 car with a van and a refrigerator to move along Russian roads with excellent success. You will notice conveniences not only in the movement of the car, but also in the cabin. It is voluminous and roomy, although it can accommodate 2 passenger seats. There are recesses for the driver's personal belongings and documents. The heated glass system clearly marks the road in any weather.

There is a central lock with a burglary safety device. The driver's seat is customizable. The windshield opens up a wide viewing angle

Vehicle body: refrigerator

The car body is made of reliable sandwich panels that maintain the required temperature in the middle of the van. Sealed seams prevent excess air from passing through. Cooling flows evenly throughout the body.

This is exactly how the whole system works, and the products will retain their beneficial qualities for a long time. Temperature support depends on the brand of the refrigerator; the latest ARCTIC SV model will provide temperatures from -20 to +15 degrees (for 12 cubic meters).

Engine and its characteristics

Now you can forget about the stereotype that trucks only run on diesel. The gas 3302 ref model has universal properties that allow the use of a gasoline engine. However, such a replacement does not affect the operation of the car.

During the manufacture of the machine, the following systems were improved: starting, ignition and cooling. Now you can start the car without any visible problems, even in the coldest weather. The radiator heating function will allow you to always be on the go.

Equipment

The Gazelle business refrigerator comes with everything you need for easy operation. It is worth highlighting the rear suspension stabilizer, power windows, tools and accessories that are always useful on the road. When ordering a 4.20 meter car, a sunroof will be built into the cabin, as well as:

• Adjustable steering column.
• Controller of a given speed of movement.
• Hydraulic steering system (power steering).