New MAZ garbage trucks created jointly with the Dutch company GeesinkNorba

MAZ garbage trucks are produced in a wide variety of variations, with side or rear unloading, helping to maintain cleanliness in cities and other populated areas. The official branch of the Minsk Automobile Plant in Mogilev produces municipal equipment for waste collection based on the MAZ chassis. These cars are also known under the Sapphire brand. Let's consider the characteristics of these modifications, as well as other variations from the Belarusian manufacturer.

MAZ garbage truck with rear unloading

The Sapphire series with rear loading includes several models:

  • 69022V5 (equipment of our own design is installed on the MAZ-6312V5 chassis).
  • 5904B2 (technological volume – 17 cubic meters, used for servicing European class containers).
  • 4905W1 (has an improved working part).

The main mechanism of the MAZ garbage truck is the ejector plate. At the loading stage, it plays the role of a garbage press. Using the same element, unloading is carried out after lifting the tailgate. Upon request, the equipment can be equipped with a universal type tipper capable of working with European containers of various categories.

Design and principle of operation of the machine

Rear-loading garbage trucks are characterized by a fairly simple design, since most of the work is done by manual labor. The machines are not equipped with automatic drives, so they last a long time and are unpretentious to use.

The design of garbage trucks has not changed much over time. The modernization affected the compaction mechanism, the unloading drive, and the volume of the body also increased.

The operating principle of such machines is as follows:


Diagram of loading and unloading of a rear-loading garbage truck

  • A worker places waste inside the loading hopper from the rear.
  • After filling, the mechanical compactor (it is a push plate) begins the process of compacting the waste.
  • After compacting, there is free space for the next load.

The movement of the plate is ensured by a hydraulic system; its operation can be configured either in automatic or semi-automatic mode.

Unloading of waste is also provided by hydraulics; it is carried out according to the principle of a dump truck by automatically raising the front part of the hopper.

It may seem strange that rear-loading garbage trucks continue to be produced and used to this day. The reason is their economic benefits - they are more durable, have a lower cost and are easier to operate than their fully automated counterparts.

Peculiarities

The MAZ rear-loading garbage truck has a number of advantages, namely:

  • A modern loading and compacting device allows you to achieve the optimal level of waste compaction in a semi-automatic mode.
  • The pressing force is increased thanks to the use of Italian hydraulic units, and parts of the body with maximum load are made of high-strength steel.
  • A significant margin of safety for the body part is provided by a rectangular configuration with reinforcing ribs.
  • The design of the loading hopper and lift completely prevents debris from spilling during loading.
  • The operating ambient temperature for hydraulics is from -30 to +40 degrees Celsius.
  • There are continuous sealing seams throughout the body.
  • The outer parts are treated with a multi-layer primer coating and corrosion protection.
  • Rear view cameras make maneuvering in yards easier.

Compatible with various containers


Example of a rear-loading garbage truck

The main equipment that interacts with rear-loading garbage trucks is garbage cans. For potential buyers, the compatibility of containers with the loading method is one of the main parameters. Therefore, when choosing a garbage truck, the appropriate container is taken into account, its type of grip (it can be comb or Euro DIN standard), capacity plays a big role (120-1100 l).

For garbage cans with a comb type of grip, front loading is used. Rear-fill garbage trucks can handle most types of containers. These include comb waste, including “boats” for bulky waste.

It is precisely because of its versatility and compatibility with different types of tanks that rear loading is so in demand and is still relevant today.

Side-loading garbage trucks (MAZ)

These types of municipal vehicles are equipped with a body with a rear cover, a pressing plate, a side control device, and electronic and hydraulic systems. The compartment is filled using a special mechanism, after which the waste is pressed using a pushing press. Waste is unloaded through a tilting body using a push plate.

The Sapphire-490743 version is equipped with equipment of Mogilevtransmash’s own design and is installed on the MAZ-438043 chassis. The vehicles are equipped with hydraulic cylinders with increased reliability parameters.

In the line under consideration, the MAZ Sapphire-Eco garbage truck (on frame 534023) has become a promising modification. It runs on gas fuel and is being prepared for testing and certification, after which it will be sent into mass production.

An important feature of the trucks under consideration is the high performance of the equipment along with good operational and technical parameters, which allows them to compete on equal terms with global analogues.

Other modifications

Next, we will consider the characteristics of MAZ garbage trucks of other series. Let's start the review with the MKM-3405 model:

  • Base – MAZ-5340V2 chassis.
  • Power unit – YaMZ-5363.
  • Power – 240 horsepower.
  • Useful body capacity – 14 cubic meters. m.
  • The mass of garbage when loading is 7.37 tons.
  • Sealing coefficient – ​​4.
  • The load capacity of the manipulator is 700 kg.
  • Total weight – 19 tons.
  • The weight of special equipment is 3.66 tons.
  • Length/width/height – 7.42/2.5/3.64 m.

Waste can be loaded depending on the availability of replaceable grippers on the manipulator or from standard 75 cubic meter containers. Garbage is unloaded using a dump truck.

KO-427-42

This model of garbage truck based on the MAZ-6303 chassis has an increased load capacity and is perfect for use in urban environments. Options:

  • Width/height/length – 2.5/3.6/2.5 m.
  • Total weight - 26.7 tons.
  • The load capacity of the manipulator is 0.5 tons.
  • The mass of loaded waste is 11 tons.
  • Loading type: rear.
  • The system of working elements is hydraulics.
  • Pressing coefficient – ​​up to 6.

MKZ-4609-00

This garbage truck based on the KamAZ 53605-A4 chassis has the following technical characteristics:

MKZ-4609-00

  • Engine power - 298 hp. With.;
  • Body capacity - 18 cubic meters. m.;
  • Waste weight - 8.29 tons;
  • Compaction factor - up to 6;
  • The load capacity of the tipper is 500 kg;
  • Loading bucket capacity - 2 cubic meters. m.

The weight of the vehicle is 12.5 tons. Its overall dimensions are: length - 8.57, width - 2.55, height - 3.630 meters.

KO-449-33

The MAZ side-loading garbage truck is equipped with a mechanism designed to work with standard containers with a volume of 0.75 cubic meters. m. The manipulator is located on the right side of the machine, the equipment is unloaded using a dump truck.

Characteristics:

  • The main chassis is MAZ-5340V2-485.
  • The power plant is a YaMZ-5363 engine with a capacity of 240 horsepower.
  • The volume of the body part is 18.5 cubic meters.
  • The load capacity of the manipulator is 0.7 tons.
  • Total weight – 19.5 tons.
  • Overall dimensions – 7.65/2.55/3.75 m.

MKM-3403

Below are the technical characteristics of the MAZ MKM-3403 garbage truck and similar modifications:

  • Height/width/length - 3.49/2.5/7.56 m.
  • Loading is of the side type.
  • The weight of special equipment is 3.7 tons.
  • Waste compaction (coefficient) – up to 2.5.
  • Body volume (useful) – 18 cubic meters. m.
  • Motor – YaMZ-5363 (240 hp).
  • Chassis – 5340В2.

This equipment is used for mechanized loading, compaction, transportation and unloading of household solid waste, which is loaded from standard containers with a volume of 0.75 cubic meters. m. Operations are performed using a manipulator located on the right side of the car. Unloading is a dump method.

KO-456

This modification is characterized by a high degree of compaction of the processed waste. The compacting mechanism is capable of operating in three modes: mechanical, automatic and semi-automatic. The working devices are controlled from a remote control in the driver's cab, on the left side of the body (for unloading) and on the side walls (for pressing waste).

Unloading is carried out using a push-out plate, which moves in the inner part of the body on fluoroplastic sliders, ensuring the most complete collection of debris. High-precision hydraulics are responsible for the reliable and smooth operation of all main elements. The external part of the equipment is protected from corrosion by a multi-layer paint finish combined with continuous welds. The high maneuverability of municipal vehicles allows them to be used in cramped conditions, and high-pressure hoses that meet European standards are reliably protected from rupture and oil leaks.

Options:

  • The base chassis is MAZ-4570W1-442.
  • Gross/curb weight of the vehicle – 10.1/7.5 tons.
  • The working volume of the body is 6 cubic meters.
  • Compaction coefficient – ​​up to 6.
  • Loaded waste by weight – 3.35 tons.
  • The capacity of the tipper is 0.5 t.
  • Transport speed – 60 km/h.
  • Dimensional measurements – 7.1/2.45/3.2 m.

The new “advanced” garbage truck MAZ-590425 collects garbage according to world standards

OJSC MAZ has started serial production of the MAZ-590425 rear-loading garbage truck, which will improve the quality of waste collection and reduce the operating costs of utilities.

OJSC MAZ has been producing garbage trucks for more than eight years. During this time, solid experience has been accumulated, which allows us to make each new model more and more advanced. One of the latest new products - MAZ-590425 - has absorbed the basic technical know-how and is adapted to the specific needs of Belarusian cities (the main parameters were chosen together with utility companies).

An important feature of the new product is that it can remove garbage from a container of any shape and size. After loading, a special mechanism compresses the garbage under high pressure, and if there is, for example, a chair or stool inside, it will simply be crushed into small pieces. The lift can be started in different ways - semi-automatic and manual control is provided.

The body of the garbage truck is made in the shape of an ellipse without additional reinforcing ribs. Its technological capacity is 17 m3. The loading capacity of the tailgate is 1.8 m3. The lifting capacity of the tipper is 700 kg. Operating mode: continuous or cyclic. Curb weight of the car is 13,500 kg; load capacity - 7000 kg.

The base chassis is MAZ-534025-529-013. Engine - Weichai Power (or "MAZ-Weichai") WP7.270E51 (Euro-5) with a power of 270 hp. Transmission - manual 9-speed ZF 9S1310TO. The fuel tank holds 300 liters. Maximum speed - 85 km/h (electronically limited).

The new garbage truck has optimal dimensions for working in urban environments: its length is 8450 mm; width - 2550 mm; height - 3550 mm. Wheelbase - 4000 mm.

The garbage truck is equipped with a small cabin type 6501 (at the customer’s request, it can be two- or three-seater). Standard equipment includes air conditioning, a radio and a rear view camera. The final configuration, as well as the color scheme, is at the customer’s choice.

“There is enormous interest in the new garbage truck,” said a representative from MAZ OJSC. — Utility organizations always strive to save time and money, and the new garbage truck allows you to save both: due to its greater carrying capacity, it makes fewer circles and saves fuel. Not to mention the fact that it helps to collect waste according to world standards.”

Serial production of MAZ-590425 has been established at, which is part of the BELAVTOMAZ holding. Over the eight years that garbage trucks have been produced here, more than 500 special vehicles of various models have been supplied to Belarusian utilities. Today, the company’s production line includes garbage trucks with a body volume from 6 to 24 m3, which in terms of price and quality are considered one of the best in Belarus.

MKM-3901

Garbage is loaded into this machine from standard containers with a capacity of 0.75 cubic meters. The process is performed using a side arm located on the right side of the garbage truck. Waste is unloaded using a dump truck method.

Main parameters of the technical plan:

  • Base – MAZ-4570W1.
  • Engine - Cummins (Euro-4). Power – 170 horsepower.
  • The useful volume of the body compartment is 9.5 cubic meters. m.
  • Compaction (coefficient) – 2.5.
  • Weight of waste for loading – 3.14 tons.
  • The load capacity of the manipulator is 500 kg.
  • Total weight - 10.1 tons.
  • Length/width/height – 6.12/2.5/3.2 m.

Garbage truck MK 3451-03

Description

Garbage truck MK 3451-03 on a MAZ 5340V2 chassis with a 4x2 wheel arrangement; this medium-duty chassis has a strong and reliable frame combined with excellent driving characteristics. The vehicle is intended for mechanized loading, compaction, transportation, as well as mechanized unloading of municipal solid waste (MSW), both domestic and industrial.

This type of municipal equipment allows you to eliminate waste quickly and without much inconvenience for passers-by, so it is in great demand among municipal services.

Garbage is loaded from standard metal containers using a side handle located on the right side of the garbage truck. The rugged telescoping arm is designed to handle typical direct-grip containers. As standard, it is mounted on the right, but upon special order, the manufacturer produces versions with a lift on the left side.

Thanks to the presence of compartments with different sections in the drive, the waste is compressed when the containers are unloaded, which significantly reduces the work cycle.

The design uses a number of original technical solutions, the main of which is a press chamber connected to the main body and having a smaller cross-section than the body. At the same time, a high degree of compaction of waste in the volume of the body is achieved, which is less than that of similar garbage trucks. The walls of the bale chamber, returning the sealing plate, prevent the elastic expansion of compressed debris and maintain the achieved compaction.

To buy or clarify information about characteristics and prices from the official MAZ dealer of the Transservice company, call the phone number indicated on the website or send a message through the special “Get a price” form. The manager will prepare a commercial offer for you on individual terms of rental and delivery to any region of Russia. Contact our company and get reliable equipment on the most favorable terms.

We offer to buy a MAZ side-loading garbage truck MK 3451-03, which has proven itself in urban environments due to automated loading, maneuverability and carrying capacity.

Specifications

Basic chassisMAZ-5340V2 (4x2)
Useful body capacity, m318,0 ± 0,2
Weight of loaded waste, kgup to 8325
Garbage compaction coefficientup to 2.5
Tipper load capacity, kg (for containers up to 1.1 m3)700
Total weight, kg19000
Overall dimensions, mm
- length7720
- width2500
- height3450

KO-456-10

These garbage trucks on the MAZ-4380R2-440 chassis (Euro-4) are used for loading, compacting, transporting and unloading household and other waste from standard containers. Characteristics:

  • The power of the power unit is 177 W.
  • Engine type: diesel.
  • Body capacity – 10 cubic meters.
  • The weight of loaded waste is 4 tons.
  • The load capacity of the manipulator is 0.5 tons.
  • Weight – 12.5 tons.
  • Overall dimensions – 7.4/2.55/3.4 m.
  • Transport speed – 60 km/h.

International Brigades

In principle, GeesinkNorba needs no introduction. The result of the merger of Geesink (established in 1875) and Norba (founded in 1913), the company is widely known for its waste trucks. Back in 1976, 128 BM-500 garbage trucks on a MAZ chassis with 12.5 cc Norba bodies began operating in Moscow, and another batch of vehicles was ordered for the 1980 Olympics. And the “trick” of the Dutch was the high compaction coefficient, which, for example, in the technology presented today reaches the number 7.

By the end of this year, it is planned to launch the process of localizing equipment production at MAZ facilities - we are talking about Mogilevtransmash, which, despite its distance from Minsk, is listed as only one of the workshops. Moreover, there is no talk about the principle of “screwing the lights on, wiping the dust off the sides.” Belarusians will independently manufacture the main body, receiving hopper and paint, and only individual components of hydraulics, electrical and main pressing elements will come with GeesinkNorba. As a result, we will see garbage trucks of the standard Norda BY series, also known as the N3 series - budget, but of decent quality.

There will also be a premium GPM series, which allows you to order any configuration, including the installation of X-Force Lift portal lifts, designed for loading hefty 8-cubic-meter industrial containers weighing up to 5000 kg. With this order, the superstructure is delivered directly from the GeesinkNorba factory.

However, it is not enough to install the body; it is also necessary to ensure the continuous operation of the garbage truck as a whole. The life cycle of GeesinkNorba installations is 15 years, and according to established practice, the period of their operation before the first serious breakdown is 3 years. In addition, due to the use of pumps with adjustable volume, the declared fuel savings compared to analogues are up to 20%. The application is serious, but...

The MAZ chassis, alas, is unlikely to boast such reliability, so the transport workers, for whom the presentation was actually organized, immediately voiced their doubts. To the credit of the Belarusians, they did not puff out their cheeks and spray themselves with guarantees. Agreeing that there are questions, they noted that over the past year a lot has been done both in terms of improving the quality of cars and in the area of ​​customer feedback. In addition, it was promised to ensure maximum compliance with GeesinkNorba standards for product support.

The statement is not weak, in light of the fact that the Dutch promise a prompt response from the service department within 24 hours, a repair team, a telephone consultation service, maintenance and repair in almost all major cities of Russia. In addition, service support is valid for the entire service life of the installation.

In extreme cases, the superstructure is not tightly connected to the chassis, and if force majeure occurs, it can be moved to another MAZ, so there is a way out here too. In addition, the Dutch would hardly organize such cooperation without receiving certain guarantees - reputation is not for sale.

MKM-3507

This technique loads waste depending on the type of gripper used (for standard containers or Euro containers). The operation is performed using a side manipulator on the right side of the machine. On request, options with a left-hand tipper can be manufactured. The compaction coefficient is not inferior to analogues with rear loading, thanks to the presence of a pendulum configuration press plate.

Options:

  • Base – MAZ-5550V2 chassis.
  • The power unit is YaMZ-5363 with 240 horsepower.
  • The useful volume of the body is 13.6 cubic meters.
  • Pressing factor – 5.
  • Loaded waste by weight – 7.45 tons.
  • The load capacity of the manipulator is 0.7 t.
  • Total weight - 19 tons.
  • Dimensional measurements – 6.38/2.52/3.55 m.

Main advantages of special equipment

This technique, in addition to the already mentioned profitability, has other advantages:

  • compatible with most containers;
  • high waste compaction coefficient;
  • neat work - garbage does not fall out of the bucket and loading hopper;
  • high productivity - fast loading and compaction.

Another plus is maneuverability. The car easily passes through narrow yards to garbage cans. It is easy to operate.


Rear loading garbage truck operation

KO-449-41

In conclusion, we will consider the main operational and technical characteristics of another popular model of Belarusian-made garbage trucks:

  • Chassis – MAZ-4380R2-440.
  • The power unit is MMZ-D245, with a capacity of 177 horsepower.
  • Body capacity (useful) – 13 cubic meters. m.
  • The weight of loaded waste is 4.25 tons.
  • Compaction coefficient – ​​4.
  • The load capacity of the manipulator is 0.7 tons.
  • Total weight – 12.5 tons.
  • Special equipment weight – 3.3 tons.
  • Overall dimensions – 6.6/2.55/3.7 m.

Rating
( 2 ratings, average 4 out of 5 )
Did you like the article? Share with friends:
For any suggestions regarding the site: [email protected]
Для любых предложений по сайту: [email protected]